• Title/Summary/Keyword: Stress-strain diagram

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Experiment and simulation analysis on full scale double-layer concrete shell

  • Thanh Quang Khai Lam;Thi My Dung Do
    • Computers and Concrete
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    • v.31 no.1
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    • pp.9-21
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    • 2023
  • The published studies usually used analytical method, numerical methods or experimental method to determine the stress-strain state and displacement of the single-layer or multi-layer curved shell types, but with a small scale model. However, a full scale multi-layer doubly curved concrete shell roof model should be researched. This paper presents the results of the experiment and simulation analysis involving stress-strain state, sliding between layers, the formation and development of the full scale double-layer doubly curved concrete shell roof when this shell begins to crack. The results of the this study have constructed the load-sliding strain relationship; strain diagram; stress diagram in the shell layers; the Nx, Ny membrane force diagram and deflection of shell. Thisresults by experimental method on a full scale model of concrete have clarified the working of multi-layer doubly curved concrete shell roof. The experimental and simulation results are compared with each other and compared with the Sap2000 software.

The Improvement of Formability using the Polar-coordinate FLD with Strain Path Independence (경로의존성 없는 극좌표계 성형한계도를 이용한 판재 성형성 향상 기술)

  • Bae, M.K.;Hong, S.H.;Choi, K.Y.;Yoon, J.W.;Kim, Y.S.
    • Transactions of Materials Processing
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    • v.24 no.5
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    • pp.348-353
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    • 2015
  • The PEPS(Polar-coordinated Effective Plastic Strain) FLD(Forming Limit Diagram), a new type of FLD based on a polar representation of the EPS(Effective Plastic Strain), appears to be an effective solution to the problem of non-linear strain path effects. This method has the advantages of the familiar strain-based diagram for linear loading, but without the strain-hardening limitations of the stress-based diagram, or non-intuitive aspects of alternate Cartesian diagrams based on effective plastic strain. In the current study, the PEPS FLD was applied to the development process of an aluminum automobile-body panel, including the necking or crack prediction, die design, and die modification. As a result, the PEPS FLD provided improved formability of aluminum sheet as compared to deriving the potential formability with non-linearity.

Formulation of forming limit diagram based on strain-rate potential (소성 변형률 포텐셜에 기초한 성형 한계도의 정식화)

  • Kim D.;Chung K.;Kim K. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.156-159
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    • 2004
  • Most formulations for a forming limit diagram (FLD) have been based on yield stress potentials defined in the stress field. Nevertheless, there are formulations where potentials defined in the stain-rate field are especially convenient to formulate the rigid plastic material. Based on a strain-rate potential proposed for materials exhibiting planar anisotropic, the formulations for the forming limit diagram has been developed applying M-K theory. As verification example, the formulation is applied for anisotropic AA5182-O sheet. The good verification results show that the formulation for the forming limit diagram has been successfully developed.

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Prediction of Forming Limit Diagram Using Plastic Instability Condition Considered Strain Rate. (변형율 속도를 고려한 소성불안정 조건을 이용한 성형한계선도의 예측)

  • 한규택;강대민;김진욱;백남주
    • Journal of the Korean Society of Safety
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    • v.5 no.2
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    • pp.58-65
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    • 1990
  • The purpose of this study is to consider the effects of strain rate on the stress-strain behavior of sheet metal at instability. The results and conclusions obtained as follows : 1. As the strain rate increases, the fracture pressure increases and the polar height at fracture decreases. 2. The effect of strain rate on forming limit diagram produces a general lowering of the diagram with increasing strain rate but changes according to materials and strain paths. 3. The forming limit diagram predicted by swift instability theory is comparatively inconsistent with the experimental result at high strain rates, because there is inevitable gap between them.

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Prediction of Forming Limit Diagram Dependent on Strain History in Sheet Metal Forming (변형경로를 고려한 판재의 성형한계도 예측)

  • Kim, Nak-Su;Choe, Gwang-Gyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.7
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    • pp.1107-1118
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    • 2001
  • The forming limit diagram introduced by Keeler and Goodwin has been used generally to analyze the formability of sheet metal. However, path dependent forming limit curves based on the state of strain can be explained only by a single criterion which is based on the state. In this study, experimental forming limits in strain space of some metal sheets are transformed into forming limit curves in stress space. Effects of yield criterion are investigated in transforming the forming limit curves. Some important design aspects which are based on the close prediction of movements in forming limit curves during sheet forming are concluded.

Prediction of the Forming Limit Diagram for AZ31B Sheet at Elevated Temperatures Considering the Strain-rate Effect (변형률속도 효과를 고려한 AZ31B 판재의 온간 성형한계도 예측)

  • Choi, S.C.;Kim, H.J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.172-175
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    • 2009
  • The purpose of this study is to predict the forming limit diagram (FLD) of strain-rate sensitive materials on the basis of the Marciniak and Kuczynski (M-K) theory. The strain-rate effect is taken into consideration in such a way that the stress-strain curves for various strain-rates are inputted into the formulation as point data, not as curve-fitted models such as power function. To solve the nonlinear system of equations derived from the equilibrium and constraints in the groove region and the safe zone, the Newton-Raphson method is used. The theoretical FLDs using four different yield criteria, that are von Mises, Hill (1948), Hill (1979), Logan and Hosford, are compared with the experimental, numerical (FEA) and other theoretical results. A new trial is made where a modified M-K model having n-step grooves is introduced to describe a real localized neck.

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Study of dynamic mechanical behavior of aluminum 7075-T6 with respect to diameters and L/D ratios using Split Hopkinson Pressure Bar (SHPB)

  • Kim, Eunhye;Changani, Hossein
    • Structural Engineering and Mechanics
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    • v.55 no.4
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    • pp.857-869
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    • 2015
  • The aluminum 7075-T6 is known as an alloy widely used in aircraft structural applications, which does not exhibit strain rate sensitivity during dynamic compressive tests. Despite mechanical importance of the material, there is not enough attention to determine appropriate sample dimensions such as a sample diameter relative to the device bar diameter and sample length to diameter (L/D) ratio for dynamic tests and how these two parameters can change mechanical behaviors of the sample under dynamic loading condition. In this study, various samples which have different diameters of 31.8, 25.4, 15.9, and 9.5 mm and sample L/D ratios of 2.0, 1.5, 1.0, 0.5, and 0.25 were tested using Split Hopkinson Pressure Bar (SHPB), as this testing device is proper to characterize mechanical behaviors of solid materials at high strain rates. The mechanical behavior of this alloy was examined under ${\sim}200-5,500s^{-1}$ dynamic strain rate. Aluminum samples of 2.0, 1.5 and 1.0 of L/D ratios were well fitted into the stress-strain curve, Madison and Green's diagram, regardless of the sample diameters. Also, the 0.5 and 0.25 L/D ratio samples having the diameter of 31.8 and 25.4 mm followed the stress-strain curve. As results, larger samples (31.8 and 25.4 mm) in diameters followed the stress-strain curve regardless of the L/D ratios, whereas the 0.5 and 0.25 L/D ratios of small diameter sample (15.9 and 9.5 mm) did not follow the stress-strain diagram but significantly deviate from the diagram. Our results indicate that the L/D ratio is important determinant in stress-strain responses under the SHPB test when the sample diameter is small relative to the test bar diameter (31.8 mm), but when sample diameter is close to the bar diameter, L/D ratio does not significantly affect the stress-strain responses. This suggests that the areal mismatch (non-contact area of the testing bar) between the sample and the bar can misrepresent mechanical behaviors of the aluminum 7075-T6 at the dynamic loading condition.

Study on Application of Forming Limit Criteria for Formability on Hydroforming Parts (하이드로포밍 부품의 성형성 평가기준 적용 연구)

  • Heo, Seong-Chan;Song, Woo-Jin;Ku, Tae-Wan;Kim, Jeong;Kang, Beom-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.8
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    • pp.833-838
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    • 2007
  • In tube hydroforming process, several defective products could be obtained such as bursting, wrinkling, folding, buckling. Because, especially, bursting is most frequently occurred failure among the well known failures, it is mostly important to predict the onset of bursting failure on tube hydroforming process. For most sheet metal forming processes, strain based forming limit diagram(FLD) is used often as a criteria to estimate the possibility of onset of the failures proposed above. However, FLD has a shortcoming that it is dependent on strain path while stress based diagram is independent on strain history. Generally, tube hydroforming consists of three main processes such as pre-bending, pre-forming, and hydroforming and it means that the strain histories of final products are nonlinear. Therefore, forming limit stress diagram(FLSD) is more suitable to predict forming limit for hydroforming parts. In this study, FLSD is applied to estimate bursting failure for an engine cradle of an automobile part. Consequently, it is proved that application of FLSD to predict forming limit is available for tube hydroforming parts.

A Study on the Measurement of Residual Stress in Rolled Steel for Automobile using X-ray Diffraction (X선 회절을 이용한 자동차 압연강의 잔류응력 측정에 관한 연구)

  • 홍순혁;이동우;조석수;주원식
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.6
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    • pp.150-157
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    • 2002
  • In textured material, diffraction angle $2{\theta}$ usually shows a nonlinear relation against $sin^2{\psi}$ due to elastic anisotropy of crystals. SPHD and SPCD steel is cold-rolled carbon steel for automobile. The characteristics X-ray for stress measurement is Cr $K_{\alpha}\;and\;Mo\;K_{\alpha}$ characteristic X-ray. The $2{\theta}-sin^2{\psi}$ diagram under elastic strain seems to have a linear behavior using regression line of data but has a nonlinear behavior in distribution of data by Cr $K_{\alpha}$ characteristic X-ray. As the plastic strain of specimen increases, the nonlinearity of $2{\theta}$ with respect to $sin^2{\psi}$ increases remarkably. On the other hand, the diffraction angle $2{\theta}$ by Mo $K_{\alpha}$ characteristic X-ray shows a good linearity on $2{\theta}-sin^2{\psi}$ diagram under plastic strain as well as elastic strain. Therefore, this paper presents the measurement of residual stress in cold-rolled carbon steel for automobile using penetration depth of Mo $K_{\alpha1}$ characteristic X-ray and multiplicity factor of crystal diffraction plane.

Prediction of the Forming Limit Diagram for AZ31B Sheet at Elevated Temperatures Considering the Strain-rate Effect - II (변형률속도 효과를 고려한 AZ31B 판재의 온간 성형한계도 예측 - II)

  • Choi, S.C.;Kim, H.Y.;Kim, H.J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.285-288
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    • 2009
  • The purpose of this study is to predict the forming limit diagram (FLD) of strain-rate sensitive materials on the basis of the Marciniak and Kuczynski (M-K) theory. The strain-rate effect is taken into consideration in such a way that the stress-strain curves for various strain-rates are inputted into the formulation as point data, not as curve-fitted models such as power function. Tensile tests and R-value tests were carried out at several levels of temperature and strain-rate from $25^{\circ}C$ to $300^{\circ}C$ and 0.16 to 0.00016/s, respectively to obtain the mechanical properties of AZ31B magnesium alloy sheet. The FLD of this material was experimentally obtained by limit dome height tests with the punch velocity of 0.1 and 1.0 mm/s at $250^{\circ}C$. The M-K theory-based FLD predicted using Yld2000-2d yield criterion was compared with the experimental results.

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