• Journal of Welding and Joining
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• v.19 no.3
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• pp.292-297
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• 2001

One of the major characteristics that affects the life of welded steel water pipes is the stress distribution caused by welding and external forces. Some studios have bean carried out on the residual stress of steel water pipes. But the results on the stress distributions by welding and complex external forces are rare, because real water pipes operate under the ground and many kinds of external forces act simultaneously on the joints. To understand the complex stress distributions of welded joints, therefore predictions by numerical or analytic methods are required. In this study, temperature and stress distributions in steel water pipes produced by welding are predicted by a three-dimensional finite element method(FEM). Based on these results, stress distributions by welding and complex external forces are evaluated by adopting the same numerical method. The influence of some post weld heat treatments on residual stress distributions is also investigated.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.31 no.4
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• pp.41-48
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• 2008

The purpose of this study was to investigate the job stress factors that were related to the general characteristics, work characteristics, and health characteristics of the workers at distribution industry. The survey of job stress measurement scale for Korean employee which was developed by KOSHA and OSHRI in 2003 was used for this study. Three hundred and fifty workers at distribution industry participated in this study, and among them 326 responses were analyzed for this study due to the unreliability and insincerity of responses. Eight job stress factors like physical environment, self-control for the job, job unsecure, organization system, workplace culture, compensation for the job, relationship to the superior, and job requirement were analyzed. The results showed that the stress because of self control for the job was relatively higher than that of other industry workers. However, the stress because of physical environment, job requirement, job unsecure, organization system and compensation for the job was relatively lower than that of other industry workers. The female workers felt more stress than male workers in compensation for the job and workplace culture factors at distribution industry. The delivery and carrying job workers were more stressful than those of other jobs at distribution industry because of physical environments and self-control for the job. The non-regular job workers were more stressful than regular job workers in many stress factors like self-control for the job, job unsecure, organization system and compensation for the job.

• Journal of Welding and Joining
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• v.19 no.3
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• pp.285-291
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• 2001

Large steel water pipes are joined prevalently by the bell end method, and are welded both at inside and outside of lapped parts. In practice, welded joints of water pipes are very critical, because in most cases failure of pipes causing leakage occurs at the welded joint. Therefore some methods have been developed to ensure the soundness of welded joints of water pipes, like leakage tests and nondestructive tests (NDTs). But one of the major characteristics that affects the soundness of welded Joints is the stress distribution caused by welding and external forces. Some studies have been carried out on the residual stress of steel water popes, but complex stress distributions by welding and external forces are rarely studied. In this study, temperature and stress distributions in steel water pipes produced by welding are predicted by a three-dimensional finite element method(FEM). Also, stress values are measured from real steel water pipes by the hole-drilling methods, and compared with predicted ones. The influence of some typical post weld treatments on residual stress distribution was also investigated by residual stress measurements.

• Journal of Ocean Engineering and Technology
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• v.17 no.2
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• pp.54-59
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• 2003

The characteristics of the parameters for the probability distribution of fatigue crack growth life, using the non-Gaussian random process simulation method is investigated. In this paper, the material resistance to fatigue crack growth is treated as a spatial random process, which varies randomly on the crack surface. Using the previous experimental data, the crack length equals the number of cycle curves that are simulated. The results are obtained for constant stress intensity factor range conditions with stress ratios of R=0.2, three specimen thickness of 6, 12 and 18mm, and the four stress intensity level. The probability distribution function of fatigue crack growth life seems to follow the 3-parameter Wiubull,, showing a slight dependence on specimen thickness and stress intensity level. The shape parameter, $\alpha$, does not show the dependency of thickness and stress intensity level, but the scale parameter, $\beta$, and location parameter, ${\gamma}$, are decreased by increasing the specimen thickness and stress intensity level. The slope for the stress intensity level is larger than the specimen thickness.

• Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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• 2002.10a
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• pp.301-306
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• 2002

The characteristics of parameters for the probability distribution of fatigue crack growth lives by the non-Gaussian random process simulation method is investigated. In this paper, the material resistance to fatigue crack growth is treated as a spatial random process, which varies randomly on the crack surface. Using the previous experimental data, the crack length - the number of cycles curves are simulated. The results are obtained for constant stress intensity factor range conditions with stress ratio of R=0.2, three specimen thickness of 6, 12 and 18mm, and the four stress intensity level. The probability distribution function of fatigue crack growth lives seems to follow the 3-parameter Wiubull and shows a slight dependence on specimen thickness and stress intensity level. The shape parameter, ${\alpha}$, does not show the dependency of thickness and stress intensity level, but the scale parameter, ${\beta}$, and location parameter, ${\upsilon}$, are decreased by increasing the specimen thickness and stress intensity level. The slope for the stress intensity level is larger than the specimen thickness.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.19 no.6
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• pp.852-858
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• 2010

Recently, the high-tech industries, such as aerospace industry, auto industry, and electronics industry, are growing up considerably. Because of that, high machining accuracy and productivity of precision parts have been required. The tooling system is important part in the machining center. HSK tooling system is more suitable than BT tooling system for that of high speed machining center. It is because static stiffness and machining accuracy of HSK tooling system are higher than those of BT tooling system. In this paper, stress distribution characteristics of the HSK tooling System is analyzed according to the spindle speed. In order that, the mechanism and the force amplification principle of HSK tooling system are analyzed. The HSK tooling system is modelled by using a 3D modeling/design program. Then stress distribution characteristics of HSK tooling system are analyzed according to spindle speed by using the finite element analysis.

• Computers and Concrete
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• v.7 no.5
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• pp.455-468
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• 2010

This paper presents a prediction and simulation method of tensile stress-strain curves of Engineered Cementitious Composites (ECC). For this purpose, the bridging stress and crack opening relations were obtained by the fiber bridging constitutive law which is quantitatively able to consider the fiber distribution characteristics. And then, a multi-linear model is employed for a simplification of the bridging stress and crack opening relation. In addition, to account the variability of material properties, randomly distributed properties drawn from a normal distribution with 95% confidence are assigned to each element which is determined on the basis of crack spacing. To consider the variation of crack spacing, randomly distributed crack spacing is drawn from the probability density function of fiber inclined angle calculated based on sectional image analysis. An equation for calculation of the crack spacing that takes into quantitative consideration the dimensions and fiber distribution was also derived. Subsequently, a series of simulations of ECC tensile stress-strain curves was performed. The simulation results exhibit obvious strain hardening behavior associated with multiple cracking, which correspond well with test results.

• Journal of Ocean Engineering and Technology
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• v.17 no.6
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• pp.65-71
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• 2003

Since the preflex beam is fabricated through welding, the pre-compressive stresses that should occur over the concrete pier are diminished by the welding residual stresses. Therefore welding residual stresses must be relieved during the fabrication. Therefore, the analysis and examination of the accurate welding residual stress distribution characteristics are necessary. In this study, accurate distribution of welding residual stress of the preflex beam is analyzed by the finite element method, using 2 dimensional and 3 dimensional elements. Further, the thermo-mechanical behavior of the preflex beam is also studied. After the finite element analysis, real distribution of welding residual stress is measured using the sectioning method, and then is compared with the simulation results. The distribution of welding residual stress by finite analysis agreed well with the experimental results.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.33 no.4
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• pp.401-408
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• 2009

This study is performed to check the three dimensional characteristics of residual stress in the dissimilar metal weld. Although two dimensional analysis has been widely used for the assessment of weld residual stress, it has limitations to understand the stress distribution of the third direction. 3-D analysis was done to understand residual stress distribution of the welded plate. A simple butt-welded plate was considered to show the stress variation on all direction. A mock-up plate weldment was fabricated with SA-508 and F316L, which are widely used in nuclear power plants. The analysis results were validated with the measured values in the mock-up.

• Transactions of the Korean Society of Automotive Engineers
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• v.3 no.5
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• pp.1-9
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• 1995

The purpose of this study is to develop a computer simulation program for analyzing load transmission characteristics of a helical gear system in design stage. In this analysis, the rotational delay, load distribution, root stress, and contact area are investigated. That is, the influence function of deflection is obtained by finite element analysis and the influence function of approach and gear tooth error are considered. Load distribution, rotational delay, and contact area are calculated by solving load-deflection equation which includes these influence functions and tooth error, and the influence function of the bending moment is obtained by finite element analysis. The root stress is calculated by the load distribution and the influence function of the bending moment. The results of the simulation are cross-checked through a specially designed experimental set-up.