• Title/Summary/Keyword: Stress Intensity Factor Evaluation

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Proposal of the Penalty Factor Equations Considering Weld Strength Over-Match

  • Kim, Jong-Sung;Jeong, Jae-Wook;Lee, Kang-Yong
    • Nuclear Engineering and Technology
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    • v.49 no.4
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    • pp.838-849
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    • 2017
  • This paper proposes penalty factor equations that take into consideration the weld strength over-match given in the classified form similar to the revised equations presented in the Code Case N-779 via cyclic elastic-plastic finite element analysis. It was found that the $K_e$ analysis data reflecting elastic follow-up can be consolidated by normalizing the primary-plus-secondary stress intensity ranges excluding the nonlinear thermal stress intensity component, $S_n$ to over-match degree of yield strength, $M_F$. For the effect of over-match on $K_n{\times}K_{\nu}$, dispersion of the $K_n{\times}K_{\nu}$ analysis data can be sharply reduced by dividing total stress intensity range, excluding local thermal stresses, $S_{p-lt}$ by $M_F$. Finally, the proposed equations were applied to the weld between the safe end and the piping of a pressurizer surge nozzle in pressurized water reactors in order to calculate a cumulative usage factor. The cumulative usage factor was then compared with those derived by the previous $K_e$ factor equations. The result shows that application of the proposed equations can significantly reduce conservatism of fatigue assessment using the previous $K_e$ factor equations.

Fracture Mechanical Fatigue Strength Evaluation of IB-Type Spot Welded Lap Joint under Tension-Shear Load (인장-전단하중을 받는 IB형 일점 Spot 용접이음재의 파괴역학적 피로강도 평가)

  • 손일선;정원석;이휘광;배동호
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.5
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    • pp.20-27
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    • 1998
  • According as the member of the automobile body structure have been thinned their thickness and have become high strength, each part of the body structure has been put more severe stress condition. And, because fatigue strength of the spot welded lap joint is influenced by its geometrical and mechanical factors, welding condition and etc., there needs a quantitative and systematic evaluation method for them. In this study, by considering nugget edge of the spot weld part of the IB-type spot welded lap joint under tension-shear load to the ligament crack. fatigue strength of various IB-type spot welded lap joints was estimated with the stress intensity factor(S.I.F.) KIII which is fracture mechanical parameter. We could find that fatigue strength evaluation of the IB-type spot welded lap joints by KIII is more effective than the maximum principal stress ($\sigma$1max) at edge of the spot weld obtained from FEM analysis.

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Evaluation of T-stress for cracks in elastic sheets

  • Su, R.K.L.
    • Structural Engineering and Mechanics
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    • v.20 no.3
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    • pp.335-346
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    • 2005
  • The T-stress of cracks in elastic sheets is solved by using the fractal finite element method (FFEM). The FFEM, which had been developed to determine the stress intensity factors of cracks, is re-applied to evaluate the T-stress which is one of the important fracture parameters. The FFEM combines an exterior finite element model with a localized inner model near the crack tip. The mesh geometry of the latter is self-similar in radial layers around the tip. The higher order Williams series is used to condense the large numbers of nodal displacements at the inner model near the crack tip to a small set of unknown coefficients. Numerical examples revealed that the present approach is simple and accurate for calculating the T-stresses and the stress intensity factors. Some errors of the T-stress solutions shown in the previous literature are identified and the new solutions for the T-stress calculations are presented.

The Effect of Shot Peening on the Bending Strength of Carburized Spur Gear Teeth Based on Fracture Mechanics (파괴역학을 기초로 한 침탄치차의 굽힘강도에 미치는 쇼트피닝(Shot Peening)의 효과에 관한 연구)

  • S.K.Lyu
    • Journal of Advanced Marine Engineering and Technology
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    • v.21 no.5
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    • pp.512-521
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    • 1997
  • This paper deals with an evaluation of the residual stress due to shot peening induced in a car¬burized gear tooth and its application to the fatigue crack propagation problem. The residual stress is estimated based on the assumption that the main cause of residual stress is the volume difference between the case and core due to martensitic transformation in cooling, and the influ¬ence of both the reduction of retained austenite and the strain in the surface layer induced by shot peening are considered. The reliability of the method is examined by comparison with stresses measured by the X-ray diffraction method. The stresses intensity factors are computed by the influence function method and the reduction of the factor due to the residual stress is demonstrat¬ed and discussed based on the fracture mechanics.

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Fatigue Life and Peneration Behaviour of Material under Combined Tension and Bending Stress (인장 굽힘피로를 받는 부재의 피로수명과 균열관통)

  • 남기우
    • Journal of Ocean Engineering and Technology
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    • v.8 no.1
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    • pp.41-49
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    • 1994
  • The leak-before-break(LBB) design on the large structures such as ship's hull, tank structure, pressure vessels etc. is one of the most inportant subjects for the evaluation and the assurance of safety. In these structures, various loads are acting. In some structural members, therefore, out-of-plane stress due to bending often may become with in-plane stress due to stretching. In the present report, the characteristics of fatigue life and peneration behaviour from a surface cracked plate under combined tension and bending have been studied experimentally and analytically by using eccentricity. Estimation of fatigue crack growth was done with the Newman-Raju formula before penetration, and with the stress intensity factor after penetration proposed by the author. Calculated aspect ratio showed the good agreement with the experimental result. It was also found that particular crack growth behaviour and crack shape after penetration can be satisfactorily evaluated using the K solution proposed.

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Evaluation of Fatigue Crack Growth Characteristics Considering Crack Closure Phenomenon in Weldment of Multi-Pass Welded Pipe (다층용접배관 용접부에서 균열닫힘현상을 고려한 피로균열성장특성 평가)

  • Kim, Cheol-Han;Jo, Seon-Yeong;Bae, Dong-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.5
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    • pp.797-804
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    • 2001
  • To obtain representative fatigue crack growth characteristic curve in residual stress field, fatigue crack growth test was carried out at various stress ratio and fatigue crack growth characteristic curve was represented using crack closure concept. Obtained results are as follows;K(sub)op/K(sub)max was independent of K(sub)max when R was lower than 0.5 and crack closure phenomenon was not observed when R is higher than 0.5. therefore neglecting crack closure behaviour, actual fatigue crack growth rate can be underestimated. Thus, considering crack closure phenomenon, fatigue crack growth characteristics curve of A 106 Gr B Steel weldment can be effectively estimated.

Analysis of stress and stress intensity factor in bonded dissimilar materials by boundary element method (경계요소법을 이용한 이종재료 접착.접합재의 응력 및 응력세기계수 해석)

  • Yi, W.;Chung, N.Y.;Yu, Y.C.;Jeong, E.S.
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.9
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    • pp.1357-1363
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    • 1997
  • Currently it is increasing to use th bonded dissimilar materials in the various field of advanced engineering such as the highly rigid and lighter vehicle, plastic molding LSI package and metal/ceramic bonded joint. In spite of such a wide application of the bonded dissimilar materials, the evaluation method of the bonding strength has not been established yet. Therefore in this paper we analyze the interface crack problem by introducing fracture mechanics parameters as the basic research about estimating of the strength of adhesive joints. The variation of stress intensity factor according to the elastic modulus of adherend and thickness of bonded layer are investigated. Numerical results are based on the results of boundary element analysis of four different type butt joints subjected to uniaxial tension loading.

Crack Growth Behavior in the Integrally Stiffened Plates(ll) - Experimental Evaluation of SIF- (일체형 보강판의 균열성장거동(II) - SIF의 실험해석 -)

  • Rhee, Hwan-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.6
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    • pp.114-120
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    • 1997
  • To assess the validity of the previously computed finite element analysis results, the photoelastic experiment was carried out to determine stress intensity factors for crack originating from thin section of integrally stiffened plates having discontinuous thickness interface. The stress intensity factors were deter- mined by using linear slope method of photoelastic data. Results are presented as variable thickness geometry factor. $F_{IV}$ , for various crack lengths and thickness ratios. The experimental values of F/ sub IV/are compared with 3-D finite element analysis results. The correlation between experimental values and analysis results is resonably good.

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Stress Corrosion Cracking in the Pre-Cracked Specimens of Type 403 Stainless Steel

  • Kim, Jong Jip
    • Corrosion Science and Technology
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    • v.3 no.1
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    • pp.14-19
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    • 2004
  • Crack growth rate and threshold stress intensity factor for stress corrosion cracking(SCC), $K_{ISCC}$ were measured for type 403 stainless steel in 3,5% NaCl solution at room temperature and SCC was monitored by electrochemical noise technique during $K_{ISCC}$ testing. In rising load test, pits were formed at the tip of pre-crack for the pre-cracked compact tension specimen unlike in smooth round specimen in which only unstable pits were observed and hence immune to SCC. Micro-cracks were found to initiate from the pits in the former specimen, and initiation of micro-crack as well as macro-crack was detected by electrochemical noise technique in rising load $K_{ISCC}$ tests. Crack growth rate increased with increasing either displacement rate or stress intensity factor at crack initiation and was higher in rising load $K_{ISCC}$ test compared to constant load $K_{ISCC}$ test at given stress intensities.

Analyses of Fracture Parameters and Prediction of Crack Propagation Path on Delamination in the LSI Package (반도체 패키지의 층간박리 파괴역학인자 해석 및 균열진전경로 예측)

  • Chung, Nam-Yong;Park, Cheol-Hee
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.4
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    • pp.401-409
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    • 2009
  • This paper presents a method of calculating the stress intensity factor (K) and crack propagation direction (${\theta}_0$) at the crack-tip that is associated with delamination in the large scale integration(LSI) package. To establish a reasonable strength evaluation method and life prediction, it is necessary to assess fracture parameters under various fracture conditions. Therefore, we conducted quantitative stress singularity analysis considering thermal stress simulating the changes of crack length (a), (h) and (v) in delamination using the 2-dimensional elastic boundary element method (BEM), and from these results predicted crack propagation direction and path.

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