• Title/Summary/Keyword: Stress Intensity Factor Evaluation

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Development of an Approximate Model for Ultrasonic Evaluation of Small Surface Fatigue Cracks (작은 피로 균열의 초음파 평가를 위한 근사 모델의 개발)

  • Kang, Kae-Myung;Kim, Jin-Yeon
    • Journal of the Korean Society of Safety
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    • v.15 no.2
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    • pp.46-50
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    • 2000
  • A theoretical model for the evaluation of small surface fatigue crack initiated from a pit-type surface flaw is presented. The low frequency scattering model is developed based on the reciprocity principle for the elastic wave scattering. The effect of the flaw on the surface wave reflection from the crack is taken into account approximately by means of the stress intensity factor of cracks on a through thickness hole. The reflection coefficient of surface wave is derived for the prediction of small surface crack depth. Calculated results for pits with different sizes are illustrated.

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Probabilistic Evaluation Methodology for Nuclear Components (원전 주요기기의 확률론적 평가 기법)

  • Lee, Joon-Seong;Kwak, Sang-Log;Kim, Young-Jin;Park, Youn-Won
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.459-464
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    • 2001
  • For major nuclear power plant components periodic inspections and integrity assessments are needed for the safety. But many flaws are undetectable due to sampling inspection. Probabilistic integrity assessment is applied to take into consideration of uncertainty and variance of input parameters arise due to material properties, applied load and undetectable flaws. This paper describes a Probabilistic Fracture Mechanics(PFM) analysis based on Monte Carlo(MC) algorithms. Taking important parameters as probabilistic variables such as fracture toughness, crack growth rate and flaw shape, failure probability of major nuclear power plant components is archived as a results of MC simulation. For the verification of these analysis, a comparison study of the PFM analysis using other commercial code, mathematical method is carried out and a good agreement was observed between those results.

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Determination and Applications of U and K$_{op}$ for Crack Closure Evaluation under Mixed-mode loading (혼합모드 하중 하에서 균열닫힘 평가에 대한 K$_{op}$와 U의 결정과 적용)

  • Song Samhong;Seo Kijeong;Lee Jeongmoo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.3
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    • pp.178-185
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    • 2005
  • Crack tip displacement is originated by tensile stress component, s and shear stress component, t on pure Mode I and pure Mode II. The crack tip displacement(CTD) depends on combined types of different two stress components under mixed-mode loading conditions (MMLC). Thus, the analysis of crack tip displacement must be CTD vector, dv which is composition of ds and dt under MMLC. In this paper, various effects of MMLC on the crack closure are studied experimentally. The crack closure magnitude is calculated from the information of crack tip displacement under MMLC. This information has been obtained from the high resolution optical microscope in direct observations of crack displacement behavior at the crack tip. Observed crack tip displacement is analyzed by using CTD vector to determine crack opening load. The various effects of MMLC on the crack closure are explained using crack opening ratio with crack length and mode mixture. The effective stress intensity factor considering crack closure is also discussed.

Creep-Fatigue Crack Growth Behavior of a Structure with Crack Like Defects at the Welds

  • Lee, Hyeong-Yeon;Kim, Seok-Hoon;Lee, Jae-Han;Kim, Byung-Ho
    • Journal of Mechanical Science and Technology
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    • v.20 no.12
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    • pp.2136-2146
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    • 2006
  • A study on a creep-fatigue crack growth behavior has been carried out for a cylindrical structure with weldments by using a structural test and an evaluation according to the assessment procedures. The creep-fatigue crack growth behavior following the creep-fatigue crack initiation has been assessed by using the French A16 procedure and the conservatism for the present structural test has been examined. The structural specimen is a welded cylindrical shell made of 316 L stainless steel (SS) for one half of the cylinder and 304 SS for the other half. In the creep-fatigue test, the hold time under a tensile load which produces the primary nominal stress of 45 MPa was one hour at $600^{\circ}C$ and creep-fatigue loads of 600 cycles were applied. The evaluation results for the creep-fatigue crack propagation were compared with those of the observed images from the structural test. The assessment results for the creep-fatigue crack behavior according to the French Al6 procedure showed that the Al6 is overly conservative for the creep-fatigue crack propagation in the present case with a short hold time of one hour.

Effect of Flaw Characterization on the Structural Integrity Evaluation Under Pressurized Thermal Shock (가압열충격 사고시 결함 이상화 방법이 구조물 건전성 평가에 미치는 영향)

  • Kim, Jin-Su;Choe, Jae-Bung;Kim, Yeong-Jin;Park, Yun-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.2
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    • pp.275-282
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    • 2001
  • The reactor pressure vessel is usually cladded with stainless steel to prevent corrosion and radiation embrittlement. Number of subclad cracks may be found during an in-service-inspection due to the presence of cladding. It is specified, in ASME Sec. XI, that a subclad crack is characterized as a surface crack when the thickness of the clad is less than 40% of the crack depth. This condition is provided to keep the crack integrity evaluation conservative. In order to refine the fracture assessment procedures for such subclad cracks under a pressurized thermal shock condition, three dimensional finite element analyses are applied for various subclad cracks existing under cladding. A total of 36 crack geometries are analyzed, and the results are compared with those for surface cracks. The resulting stress intensity factors for subclad cracks are 6 to 44% less than those for surface cracks. It is proven that the flaw characterization condition as specified in ASME Sec. XI can be overly conservative for some subclad cracks.

Evaluation of Crack Growth Estimation Parameters of Thick-Walled Cylinder with Non-Idealized Circumferential Through-Wall Cracks (비 이상화된 원주방향 관통균열이 존재하는 두꺼운 배관의 균열 성장 매개변수 계산)

  • Han, Tae-Song;Huh, Nam-Su;Park, Chi-Yong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.2
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    • pp.138-146
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    • 2013
  • The present paper provides the elastic stress intensity factors(SIFs) of thick-walled cylinder with non-idealized circumferential through-wall cracks. For estimating these elastic SIFs, the systematic three-dimensional(3D) elastic finite element(FE) analyses were performed. In order to consider practical shape of thick-walled cylinder and non-idealized circumferential through-wall crack, the values of thickness of cylinder, reference crack length and crack length ratio were systematically varied. As for loading conditions, axial tension, global bending and internal pressure were considered. In particular, in order to calculate the SIFs of thick-walled cylinder with non-idealized circumferential through-wall crack from those of thick-walled cylinder with idealized circumferential through-wall crack, the correction factor representing the effect of non-idealized crack on the SIFs were proposed in this paper. The present results can be applied to accurately evaluate the rupture probabilities of nuclear piping considering actual crack growth behaviors.

Estimation of fracture toughness of cast steel container from Charpy impact test data

  • Bellahcenea, Tassadit;Aberkane, Meziane
    • Steel and Composite Structures
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    • v.25 no.6
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    • pp.639-648
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    • 2017
  • Fracture energy values KV have been measured on cast steel, used in the container manufacture, by instrumented Charpy impact testing. This material has a large ductility on the upper transition region at $+20^{\circ}C$ and a ductile tearing with an expended plasticity before a brittle fracture on the lower transition region at $-20^{\circ}C$. To assess the fracture toughness of this material we use, the $K_{IC}$-KV correlations to measure the critical stress intensity factor $K_{IC}$ on the lower transition region and the dynamic force - displacement curves to measure the critical fracture toughness $J{\rho}_C$, the essential work of fracture ${\Gamma}_e$ on the upper transition region. It is found, using the $K_{IC}$-KV correlations, that the critical stress intensity factor $K_{IC}$ remains significant, on the lower transition region, which indicating that our testing material preserves his ductility at low temperature and it is apt to be used as a container's material. It is, also, found that the $J_{\rho}-{\rho}$ energetic criterion, used on the upper transition region, gives a good evaluation of the fracture toughness closest to those found in the literature. Finally, we show, by using the ${\Gamma}_e-K_{IC}$ relation, on the lower transition region, that the essential work of fracture is not suitable for the toughness measurement because the strong scatter of the experimental data. To complete this study by a numerical approach we used the ANSYS code to determine the critical fracture toughness $J_{ANSYS}$ on the upper transition region.

A Study on the Integrity Evaluation Method of Subclad Crack Under Pressurized Thermal Shock (가압열충격 사고시 클래드 하부균열 안전성 평가 방법에 관한 연구)

  • Kim, Yeong-Jin;Kim, Jin-Su;Gu, Bon-Geol;Choe, Jae-Bung;Park, Yun-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.7
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    • pp.1139-1146
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    • 2001
  • The reactor pressure vessel(RPV) is usually cladded with stainless steel to prevent corrosion and radiation embrittlement, and a number of subclad cracks have been found during an in-service-inspection. These subclad cracks should be assured for a safe operation under normal conditions and faulted conditions such as pressurized thermal shock(PTS). Currently available integrity assessment procedure for an RPV, ASME Code Sec. XI, are built on the basis of linear fracture mechanics (LEFM). In PTS condition, however, thermal stress and mechanical stress give rise to high tensile stress at the cladding and elastic-plastic behavior is expected in this area. Therfore, ASME Code Sec. XI is overly conservative in assessing the structural integrity under PTS condition. In this paper, the fracture parameter (stress intensity factor, K, and RT(sub)NDT) from elastic analysis using ASME Sec. XI and finite element method were validated against 3-D elastic-plastic finite element analyses. The difference between elastic and elastic-plastic analysis became significant with increasing crack depth. Therfore, it is recommended to perform elastic-plastic analysis for the accurate assessment of subclad cracks under TPS which causes plastic deformation at the cladding.

A Study on the Fracture Behavior of a Crack in 9% Ni Steel Considering Constraint Effect (구속효과를 고려한 9% Ni강 균열의 파괴거동 해석에 관한 연구)

  • Kim, Young Kyun;Yoon, Ihn soo;Kim, Jae Hoon
    • Journal of the Korean Institute of Gas
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    • v.25 no.6
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    • pp.14-21
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    • 2021
  • Inner shell material of LNG storage tanks that store ultra-low temperature LNG at -162℃ requires structural integrity assessment of a crack-like defect. From the viewpoint of conventional fracture mechanics, the assessment has mainly performed by single parameter using stress intensity factor K, J-integral and CTOD. However, the stresses in a material of crack tip are not unique caused by constraint loss due to size and geometry of the structure. Various attempts have been made to complement a single parameter fracture mechanics, typically with Q-stress. In this paper, we have performed a two-parameter approach by deriving the Q-stress coupling with J-integral suitable for the evaluation of the crack tip stress field in the non-linear elastic region. A quantitative evaluation of the constraint effect has performed by using the J-Q approach. It was evaluated that the SENB type specimen had a crack ratio of 0.1 to 0.7 and the wide type specimen had a crack ratio of 0.2 to 0.6.

Fatigue Strength Evaluation of Self-Piercing Riveted Al 5052-H32 Joints under Mixed Mode Loading Conditions (혼합모드상태에서의 Al 5052-H32 셀프 피어싱 리벳 접합부의 피로강도 평가)

  • Kwak, Jin Gu;Kang, Se Hyung;Kim, Ho Kyung
    • Journal of the Korean Society of Safety
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    • v.31 no.3
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    • pp.1-7
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    • 2016
  • In this study, static and fatigue tests on the self-piercing riveted (SPR) joint were conducted using cross-shaped specimens with aluminum alloy (Al-5052) sheets. Mixed mode loading was achieved by changing the loading angles of 0, 45, and 90 degrees using a special fixture to evaluate the static and fatigue strengths of the SPR joints under mixed mode loading conditions. Simulations of the specimens at three loading angles were carried out using the finite element code ABAQUS. The fatigue specimens failed in an interfacial mode where a crack initiated at the upper sheet and propagated along the longitudinal direction and finally fractured Maximum principal stress, von-Mises effective stress failed to correlate the fatigue lifetimes at three loading angles. However, the equivalent stress intensity factor was found to be appropriate to correlate the fatigue lifetimes at three loading angles.