• Title/Summary/Keyword: Strength Optimization

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Optimizing the Friction Stir Spot Welding Parameters to Attain Maximum Strength in Al/Mg Dissimilar Joints

  • Sundaram, Manickam;Visvalingam, Balasubramanian
    • Journal of Welding and Joining
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    • v.34 no.3
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    • pp.23-30
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    • 2016
  • This paper discusses the optimization of friction stir spot welding (FSSW) process parameters for joining Aluminum alloy (AA6061-T6) with Magnesium alloy (AZ31B) sheets. Prior to optimization an empirical relationship was developed to predict the Tensile Shear Fracture Load (TSFL) incorporating the four most important FSSW parameters, i.e., tool rotational speed, plunge rate, dwell time and tool diameter ratio, using response surface methodology (RSM). The experiments were conducted based on four factor, five levels central composite rotatable design (CCD) matrix. The maximum TSFL obtained was 3.61kN, with the tool rotation of 1000 rpm, plunge rate of 16 mm/min, dwell time of 5 sec and tool diameter ratio of 2.5.

The analysis and optimization of dual armor plate considering EQPS (EQPS를 이용한 복합장갑의 해석 및 최적설계)

  • 박명수;유정훈;정동택
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2004.04a
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    • pp.111-118
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    • 2004
  • For the precise analysis of high velocity impact problem though FEM with element erosive method, the adequate mesh size and critical equivalent plastic strain(EQPS) is chosen prior to the simulation. In this research, it is strongly required from a standpoint that critical EQPS is used to decide whether perforation occurs or not. The optimization of dual armor plate consisting of 4340 steel and 2024 aluminium against a die steel sphere with high-velocity has been suggested using Lagrangian explicit time-integration code, NET2D. The response surface method based on the design of experiment is utilized for the size optimization. The optimized thickness of each layer, in which perforation does not occur, the strength of multi-layer is maximized and total weight is minimized, is obtained at a constant velocity of a pellet with a designated total thickness.

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Optimization of Friction Welding for Crank Shaft Steels and Its Real Time AE Evaluation (크랭크 샤프트강재의 마찰용접 최적화와 AE 실시간 평가)

  • Oh, Sae-Kyoo;Choi, Hei-Young;Kong, Yu-Sik
    • Journal of Ocean Engineering and Technology
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    • v.13 no.4 s.35
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    • pp.98-104
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    • 1999
  • The crank shafts need anti-corrosion materials. So STS 304 is the essential material to manufacture this shaft. However, it costs more to manufacture the shafts by using only STS 304 than welding of STS 304 to other carbon steels. And it has been difficult to weld this sort of dissimilar materials. They could be unstable in the quality by the conventional arc welding. And also they have a lot of technical problems in manufacturing. But by the friction welding technique, it will be able to be made without such problems. Then, this study aimed not only to develop the optimization of dissimilar friction welding of crank shafts steels of STS 304, SM35C, but also to develop the application technique of the acoustic emission to accomplish in-process real-time quality(such as tensile) evaluation during friction welding of the shafts by the AE technique.

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The Optimum Design of Magnet Over Head Crane and the Sensitivity Analysis for Orthogonal Array (마그네트 천장크레인의 최적설계와 직교배열을 이용한 민감도 분석)

  • 노영희;홍도관;최석창;안찬우;한근조
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.786-790
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    • 2002
  • In this study, structural optimum design was applied to the girder of magnet over head crane. The optimization was carried out using ANSYS Code for the deadweight of girder, especially focused on the thickness of its upper, lower, side and reinforced plates. The weight could be reduced up to around 15% with constraints of its deformation, stress, natural frequency and buckling strength. The structural safety was also verified by the buckling analysis of its panel structure. It might be thought to be very useful to design the conventional structures for the weight save through the structural optimization. The objective function and restricted function were estimated by the orthogonal array, and the sensitivity analysis of design variable fur that was operated.

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Search Method for Optimal Valve Setting and Location to Reduce Leakage in Water Distribution Networks (배수관망시스템 누수저감을 위한 최적 밸브제어 및 위치탐색 모델 개발)

  • Choi, Jong Sub;Kala, Vairavamoorthy;Ahn, Hyo Won
    • Journal of Korean Society of Water and Wastewater
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    • v.22 no.1
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    • pp.149-157
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    • 2008
  • The reduction of leakage is a major issue of the South Korea water industry. The inclusion of pressure dependent leakage terms in network analysis allows the application of optimization techniques to identify the most effective means of reducing water leakage in distribution networks. This paper proposes a method to find optimal setting and location of control valve for reducing leakage efficiently. The proposed search method differs from previous methods for addressing optimal valve location problem and improves the GA simulation time with guaranteeing for getting the global optimal solution. The strength of this method has been demonstrated by means of case studies. This allows the procedure of optimization to be more robust and computational efficient.

Shape Optimization of a Segment Ball Valve Using Metamodels

  • Lee, Jin-Hwan;Lee, Kwon-Hee
    • Journal of Navigation and Port Research
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    • v.34 no.7
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    • pp.553-558
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    • 2010
  • This study presents the optimization design process of a segment ball valve that involves the reduction of the flow resistance coefficient and the satisfaction of the strength requirement. Numerical analysis of fluid flow and structural analysis have been performed to predict the flow resistance coefficient and the maximum stress of a segment ball valve. In this study, a segment ball valve incorporating the advantages of a ball valve and a butterfly valve has been devised. In general, ball valves are installed in a pipe system where tight shut off is required. Butterfly valves having smaller end-to-end dimension than ball valve can be installed in narrow spaces in a pipe system. The metamodels for the shape design of a segment ball valve are built by the response surface method and the Kriging interpolation model.

Application of Parameters-Free Adaptive Clonal Selection in Optimization of Construction Site Utilization Planning

  • Wang, Xi;Deshpande, Abhijeet S.;Dadi, Gabriel B.
    • Journal of Construction Engineering and Project Management
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    • v.7 no.2
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    • pp.1-10
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    • 2017
  • The Clonal Selection Algorithm (CSA) is an algorithm inspired by the human immune system mechanism. In CSA, several parameters needs to be optimized by large amount of sensitivity analysis for the optimal results. They limit the accuracy of the results due to the uncertainty and subjectivity. Adaptive Clonal Selection (ACS), a modified version of CSA, is developed as an algorithm without controls by pre-defined parameters in terms of selection process and mutation strength. In this paper, we discuss the ACS in detail and present its implementation in construction site utilization planning (CSUP). When applied to a developed model published in research literature, it proves that the ACS are capable of searching the optimal layout of temporary facilities on construction site based on the result of objective function, especially when the parameterization process is considered. Although the ACS still needs some improvements, obtaining a promising result when working on a same case study computed by Genetic Algorithm and Electimze algorithm prove its potential in solving more complex construction optimization problems in the future.

Approach of Self-mixing Interferometry Based on Particle Swarm Optimization for Absolute Distance Estimation

  • Li, Li;Li, Xingfei;Kou, Ke;Wu, Tengfei
    • Journal of the Optical Society of Korea
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    • v.19 no.1
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    • pp.95-101
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    • 2015
  • To accurately extract absolute distance information from a self-mixing interferometry (SMI) signal, in this paper we propose an approach based on a particle swarm optimization (PSO) algorithm instead of frequency estimation for absolute distance. The algorithm is utilized to search for the global minimum of the fitness function that is established from the self-mixing signal to find out the actual distance. A resolution superior to $25{\mu}m$ in the range from 3 to 20 cm is obtained by experimental measurement, and the results demonstrate the superiority of the proposed approach in comparison with interpolated FFT. The influence of different external feedback strength parameters and different inertia weights in the algorithm is discussed as well.

Truss Optimization based on Stochastic Simulated healing (SSA기법에 의한 트러스 최적화)

  • 이차돈;이원돈
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1992.04a
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    • pp.73-78
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    • 1992
  • A stochastic simulated anneal ins (SSA) is a recent approach to the solution of problems characterized by large number of interacting degrees of freedom. SSA simulates the degrees of freedom in a problem in a such a way that they are a collection of atoms slowly being coolded into a ground state which would correspond to the stationary point of the problem. In this paper, for a randomly disturbed current design, SSA optimization technique is used, which establishes a probabilistic criterion for acceptance or rejection of current design and iteratively improves it to arrive at a stationary Point at which critical temperature is reached. Simple truss optimization problem which consider as their constraints only the tensile and compressive yielding strength of the members are tested using SSA. Satisfactory results are obtained and some discussions are given for the behavior of SSA on the tested truss structures.

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A Study on Rigid Front Axle Shape Optimization of a Commercial Vehicle by Hydforming Process (하이드로포밍을 이용한 대형차 앞차축 형상최적화에 관한 연구)

  • Jang, Jong-Min;Kim, Yun-Gyu;Hur, Joo-Haeng;Na, Sang-Mook
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.3
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    • pp.231-236
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    • 2009
  • Recently, The Hydroforming technology has recognized general technique in manufacture industry. Especially automotive industry, It has applied to increase strength, and decrease weight, cost and part number. The rigid axle suspension type is widely used for truck and bus in commercial vehicles due to simplicity. To develop the hydroforming rigid axle, it is necessary to estimate of the characteristics of front suspension from the design process. In this study, the characteristics estimation of the hydroforming rigid axle is preformed using Finite Element Analysis and apply to shape optimization.