• Title/Summary/Keyword: Strength Optimization

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Mechanics model of novel compound metal damper based on Bi-objective shape optimization

  • He, Haoxiang;Ding, Jiawei;Huang, Lei
    • Earthquakes and Structures
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    • v.23 no.4
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    • pp.363-371
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    • 2022
  • Traditional metal dampers have disadvantages such as a higher yield point and inadequate adjustability. The experimental results show that the low yield point steel has superior energy dissipation hysteretic capacity and can be applied to seismic structures. To overcome these deficiencies, a novel compound metal damper comprising both low yield point steel plates and common steel plates is presented. The optimization objectives, including "maximum rigidity" and "full stress state", are proposed to obtain the optimal edge shape of a compound metal damper. The numerical results show that the optimized composite metal damper has the advantages such as full hysteresis curve, uniform stress distribution, more sufficient energy consumption, and it can adjust the yield strength of the damper according to the engineering requirements. In view of the mechanical characteristics of the compound metal damper, the equivalent model of eccentric cross bracing is established, and the approximate analytical solution of the yield strength and the yield displacement is proposed. A nonlinear simulation analysis is carried out for the overall aseismic capacity of three-layer-frame structures with a compound metal damper. It is verified that a compound metal damper has better energy dissipation capacity and superior seismic performance, especially for a damper with double-objective optimized shape.

A Case Study of Developing Rapid-Hardening Ultra-Low Temperature Adhesives by Mixture Design and Multiple Response Optimization (혼합물 실험계획과 다수 반응변수 최적화를 통한 속경화 초저온접착제 개발 사례)

  • Byun, Jai-Hyun;Seo, Pan Seok;Shin, Ji Eun;Lee, Lyun Gyu;Yeom, Ji Hyun
    • Journal of Korean Society for Quality Management
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    • v.42 no.4
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    • pp.757-768
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    • 2014
  • Purpose: In this paper we present a case study of developing fast curing adhesives for insulation material of LNG carriers using an extreme vertices design with four mixture components. Three material properties are considered - shear strength, viscosity, and tensile strength. In the optimization experiment, we used hardness instead of tensile strength due to shortage of specimens. Methods: We employ four-factor extreme vertices design with 19 runs and desirability function approach for simultaneously optimizing three responses. After selecting optimal condition of the mixture components, we do confirmation experiments to verify the reproducibility of the optimal condition under manufacturing circumstance. Results: Simultaneous optimal condition for the three responses, that is, shear strength, viscosity, and harness is obtained. At the optimal condition, confirmation experiments are executed in manufacturing circumstance. The variation for the shear strength is not satisfactory, which is due to the variation of the humidity. Conclusion: At the optimal condition three material properties are satisfactory. To reduce the variability for the shear strength, robust design is needed.

Effects of Injection Molding Parameters and their Interactions on Mechanical Properties of PMMA/PC Blend

  • Hoang, Van Thanh;Luu, Duc Binh;Toan Do, Le Hung;Tran, Ngoc Hai;Nguyen, Pham The Nhan;Tran, Minh Sang;Tran, Minh Thong
    • Korean Journal of Materials Research
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    • v.30 no.12
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    • pp.650-654
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    • 2020
  • A combination of Polycarbonate (PC) material and Polymethylmethacrylate (PMMA), fabricated using an injection molding machine, has been investigated to determine its advantages, as studied in Ref. 1). This paper aims to investigate the optimization of PMMA/PC blend for both tensile yield strength and impact strength. Furthermore, interaction effects of process conditions on mechanical properties including tensile yield strength and impact strength of PMMA/PC blend by injection molding process are interpreted in this study. Tensile and impact specimens are designed following ASTM, type V, and are fabricated by injection molding process. The processing conditions such as melt temperature, mold temperature, packing pressure, and cooling time are applied; each factor has three levels. As a result, in comparison with optimization of separated responses, mechanical properties of PMMA/PC are found to decrease when optimizing both tensile and impact strengths simultaneously. The melt temperature is found to be the most significant interaction parameter with the mold temperature and packing pressure. In addition, there is more interaction between the mold temperature and cooling time. This investigation provides a useful understanding of the control of injection molding processing of polymer blends in optical application.

Design of Roof Side Rail by Hot Blow Forming using High Strength Aluminum (핫블로우 포밍을 이용한 고강도 알루미늄 루프 사이드 레일 설계)

  • M. G. Kim;J. H. Lee;D. C. Ko
    • Transactions of Materials Processing
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    • v.32 no.6
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    • pp.311-320
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    • 2023
  • Recently, lightweight of automotive parts has been required to solve environmental problems caused by global warming. Accordingly, research and development are proceeded on manufacturing of parts using aluminum that can replace steel for lightweight of the automotive parts. In addition, high strength aluminum can be applied to body parts in order to meet both requirements of lightening and improving crash safety of vehicle. In this study, hot blow forming of roof side rail is employed to manufacturing of the automotive parts with high strength aluminum tube. In hot blow forming, longer forming times and excessive thinning can be occurred as compared with conventional manufacturing processes. So optimization of process conditions is required to prevent excessive thinning and to uniformize thickness distribution with fast forming time. Mechanical properties of high strength aluminum are obtained from tensile test at high temperature. These properties are used for finite element(FE) analysis to investigate the effect of strain rate on thinning and thickness distribution. Variation of thickness was firstly investigated from the result of FE analysis according to tube diameter, where the shapes at cross section of roof side rail are compared with allowable dimensional tolerance. Effective tube diameter is determined when fracture and wrinkle are not occurred during hot blow forming. Also FE analysis with various pressure-time profiles is performed to investigate the their effects on thinning and thickness distribution which is quantitatively verified with thinning factor. As a results, optimal process conditions can be determined for the manufacturing of roof side rail using high strength aluminum.

Optimization of Reinforced Steel Fibrous Concrete Beam for the Objective Flexural Behavior (휨거동을 만족하는 강섬유보강 철근콘크리트보의 최적화)

  • 이차돈;안지현
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.04b
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    • pp.541-546
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    • 1998
  • The use of steel fibers in conventional reinforced concrete increases the strength and ductility under various loading conditions. In order to examine the possibility of the use of these combinations achieving required strength and ductility of a reinforced concrete beam, a refined optimization procedure based on nonlinear layered finite element method and nonlinear programming technique is developed in this study. Six design variables-beam width and depth, fiber volume fraction, amounts of tensile and compressive rebars, and stirrup, and stirrup spacing-are considered. The developed model can be used as a tool in determining the economical use of steel fibers in designing the reinforced steel fibrous concrete beam.

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Development of an expert GUI-system for design optimization of industrial plant structures (산업용 설비구조물 설계지원 GUI시스템 개발)

  • 이만승;백점기;이제명
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2004.10a
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    • pp.93-100
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    • 2004
  • In this study, a support system is developed for the design of facility structures. This system is called Expert System for Design Optimization of Industrial Plant Structures (EDIPS). Based on the strength assessment of steel-plate structures such as ships and off-shore structures, a detailed load calculation method is developed utilizing the database of various plant structures. The method, developed in support of design and for the assessment of strength, constitutes a part of EDIPS. By providing relevant and consistent design data and procedures to engineers, EDIPS is expected to be useful as an important development tool for maritime distribution system that is used to control the transportation by ships and loading unloading, and storage of cargo.

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A STUDY ON THE AERODYNAMIC SHAPE DESIGN WITH THE PARSEC FUNCTION (PARSEC 함수를 이용한 헤어포일의 공력 형상 설계 연구)

  • Lee, Jae-Hun;Jung, Kyung-Jin;Kwon, Jang-Hyuk;Ahn, Joong-Ki
    • 한국전산유체공학회:학술대회논문집
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    • 2007.10a
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    • pp.88-91
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    • 2007
  • In the shape design optimization of an airfoil, the shape function has been used to find the optimal airfoil shape for given conditions. The parameters determining the airfoil shape are used in the shape design optimization as design variables. However, they usually don't have physical meaning. The PARSEC (Parametric Shapes) function is a recently proposed shape function and its parameters have the physical meaning. In this study the usefulness of the PARSEC is tested for the RAE2822 airfoil in the transonic flow region to reduce the shock strength and the result is compared with Hicks-Henne function. The optimized airfoils reduce the shock strength and they show similar result.

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Selection of design variables in the Sandwich Beam for load resistance (하중에 대한 샌드위치보의 디자인 변수 선택)

  • Kim, Jongman;Hwang, Hyo-Kune;Lee, Jin-Woo;Kim, Wae-Yeule
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.198-201
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    • 2002
  • It has been well-blown that sandwich structures are efficient to resist bending loads by increasing the moment of inertia of the panel. However, the accurate theoretical prediction of failure load and its optimization of sandwich beams for strength under concentrated loads were so complicated. Moreover, the appropriate selection of the variables, such as face thickness, core density and core thickness of the sandwich beam with many theories has continuously researched to satisfy for the given strength to weight structural requirement. There will be interesting to investigate the effect of those variables with its optimization for the load resistance.

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A Study on Optimization of Friction Welding of Automobile Component Materials(SM40C) and Its Real Time Quality Evaluation by AE (자동차 부품용 강재(SM40C)의 마찰용접 최적화와 AE에 의한 실시간 품질평가에 관한 연구)

  • Oh, Sae-Kyoo;Park, Jong-Bae;Kong, You-Sik
    • Journal of Ocean Engineering and Technology
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    • v.13 no.1 s.31
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    • pp.88-93
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    • 1999
  • This paper presents the experimental examinations and statistical quantitative analysis of the correlation between the cumulative counts of acoustic emission(AE) during plastic deformation periods of the welding and the tensile strength and other properties of the bar-to-bar welded joints of O.D. 16mm shaft(SM40C) as well as the various welding variables. And this is a new approach which attempts finally to develop real-time quality monitoring system for friction welding. The results lead to a practical possibility of real-time quality control more than 100% joint efficiency showing good weld with no micro structural defects.

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High MSE wall design on weak foundations

  • Mahmoud Forghani;Ali Komak Panah;Salaheddin Hamidi
    • Geomechanics and Engineering
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    • v.36 no.4
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    • pp.329-341
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    • 2024
  • Retaining structures are one of the most important elements in the stabilization of excavations and slopes in various engineering projects. Mechanically stabilized earth (MSE) walls are widely used as retaining structures due to their flexibility, easy and economical construction. These benefits are especially prominent for projects built on soft and weak foundation soils, which have relatively low resistance and high compressibility. For high retaining walls on weak foundations, conventional design methods are not cost-effective. Therefore, two alternative solutions for different foundation weakness are proposed in this research: optimized multi-tiered MSE walls and single tier wall with foundation improvement. The cost optimization considers both the construction components and the land price. The results show that the optimal solution depends on several factors, including the foundation strength and more importantly, the land price. For low land price, the optimized multi-tiered wall is more economical, while for high land price (urban areas), the foundation improvement is preferable. As the foundation strength decreases, the foundation improvement becomes inevitable.