• 소성∙가공
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• 제5권1호
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• pp.18-26
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• 1996

In order to investigate the effect of pre-cooling of ingot on void closure in hot plate forging the internal strain and stress distributions are examined quantitatively by using ABAQUS. Simula-tions are carried out on a large slab ingot having the same temperature and the temperature gradient induced by air-cooling. It is shown that pre-cooling produces little effect on the strain behavior but remarkable effect on the hydrostatic stress at the central zone of ingot. The main factors for crushing micro-voids are the effective strain and the time integral of hydrostatic stress in the region surrounding the voids. Based on regression analysis it was found that the distortion of void can be expressed as a polynomial function of the two factors.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2000년도 추계학술대회 논문집
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• pp.109-112
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• 2000

This paper presents an analytical study that can predict the path-dependent forming limits for bilinear strain paths. To predict the forming limit diagrams(FLD), the analytical procedure was performed within the framework of Marciniak and Kuczynski approach by introducing the effect of the existence of strain gradient over the stretching punch. The predicted path-dependent forming limits of an anisotropic sheet were compared with the published experimental results. It was found that the predicted path-dependent forming limits were in good agreement with the experimental data.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2001년도 춘계학술대회 논문집
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• pp.205-208
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• 2001

Localized shear band is investigated through the analysis of one-dimensional model for simple shearing deformation of thermally rate dependent material. Generally mesh size or interval of nodes play an important role in determining the overall flow behavior of the material. In order to observe these size effects we adapted non-local theory by including higher order strain gradients of the equivalent strain into the constitutive equation for the flow stress. for the ease of convergence and numerical stability the inplicit finite difference scheme is employed.

• 소성∙가공
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• 제15권8호
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• pp.591-596
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• 2006

Torsion testing was employed to investigate the deformation and recrystallization behavior of coarse-grained Alloy 718, and the results are compared with the compression testing results. Mechanical testing was conducted on bulk Alloy718 samples within the temperature ranges, $1000^{\circ}C{\sim}1100^{\circ}C$. The strain gradient formed in the torsion specimens resulted in a recrystallization behavior which varied along the radial direction from the center to the surface. The flow curves based on effective stress and effective strain as obtained by Fields and Backofen's isotropic deformation theory and the dynamic recrystallization within the compression tested samples and torsion tested samples are different. The different deformation and recrystallization behavior can be rationalized by the fact that the deformation in the coarse-grained torsion specimens is not uniform and thus the strain gradient within the specimens cannot be analytically predicted by FE simulation. Thus, the extent of recrystallization cannot be properly predicted by the established recrystallization equations based on compression tests.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2005년도 추계학술대회 논문집
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• pp.231-234
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• 2005

The high temperature deformation behavior of AZ 31 Mg alloy was investigated by designing a back propagation neural network that uses a gradient descent-learning algorithm. A neural network modeling is an intelligent technique that can solve non-linear and complex problems by learning from the samples. Therefore, some experimental data have been firstly obtained from continuous compression tests performed on a thermo-mechanical simulator over a range of temperatures $(250-500^{\circ}C)$ with strain rates of $0.0001-100s^{-1}$ and true strains of 0.1 to 0.6. The inputs for neural network model are strain, strain rate, and temperature and the output is flow stress. It was found that the trained model could well predict the flow stress for some experimental data that have not been used in the training. Workability of a material can be evaluated by means of power dissipation map with respect to strain, strain rate and temperature. Power dissipation map was constructed using the flow stress predicted from the neural network model at finer Intervals of strain, strain rates and subsequently processing maps were developed for hot working processes for AZ 31 Mg alloy. The safe domains of hot working of AZ 31 Mg alloy were identified and validated through microstructural investigations.

• 한국재료학회지
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• 제28권5호
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• pp.315-315
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• 2018

• 한국전산구조공학회논문집
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• 제24권2호
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• pp.185-191
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• 2011

재료의 마이크로 스케일 해석에서 결정의 geometrically necessary dislocation(GND) 효과에 의한 소성 구배(plastic gradient)의 고려는 재료의 소성 거동에 큰 영향을 미칠 수 있다. 본 연구에서는 먼 거리(long range) 전위(dislocation)의 영향(또는 GND 효과)을 고려하여 소성 구배의 영향을 받는 다결정 고체(polycrystalline solids)의 거동을 유한요소해석을 이용하여 살펴보았다. 탄성(elastic)과 소성(plastic) 변형에 추가적으로 먼 거리 변형률(long range strain)을 고려한 항(term)이 포함된 변형 구배(deformation gradient)의 multiplicative decomposition 모델을 기반으로 하여 소성 구배 효과를 해석 모델에 포함하였다. 먼 거리 변형률에 의한 영향을 살펴보기 위해 구배 경화 계수(gradient hardness coefficient)와 먼거리 변형률 길이에 대한 재료 변수(parameter)가 사용되었다. 각각의 계수들이 다결정 고체의 거동에 미치는 영향을 확인하기 위해 두 변수의 적용에 따른 다결정 고체의 거동을 분석하였다. 단결정 및 다결정 재료의 GND 효과에 의한 소성 구배를 고려해서, 고려하지 않은 경우와 비교하여 발생하는 경화(hardening)의 차이를 분석함으로서 GND의 다결정 고체 거동의 영향을 확인하였다.

• Structural Engineering and Mechanics
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• 제4권6호
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• pp.645-653
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• 1996

In order to avoid pathological mesh dependency in finite element modelling of strain localization, an isotropic elasto-plastic model with a yield function depending on the Laplacian of the equivalent plastic strain is implemented in a 4-node quadrilateral finite element with one integration point based on a mixed formulation derived from Hu-Washizu principle. The evaluation of the Laplacian is based on a least square polynomial approximation of the equivalent plastic strain around each integration point. This non local approach allows to satisfy exactly the consistency condition at each integration point. Some examples are treated to illustrate the effectiveness of the method.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 추계학술대회논문집
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• pp.355-358
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• 2003

To estimate the residual stresses in the thin film and surface coatings, combined method based on nanoindentation and finite element (FE) analysis was developed. A simple equation for estimating the residual stress was composed of the hardness and the parameters which can be driven from the nanoindentation loading and unloading behaviors. FE analysis on the nanoindentation procedure under the various residual stress levels was performed to determine the parameters that included in the equation. The equation showed a good coincidence between the estimated residual stresses and those for the FE analysis. Thus the proposed method was considered as a useful method for estimating the residual stresses in the thin film without stress free specimen.

• 한국분말재료학회지
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• 제29권5호
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• pp.382-389
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• 2022

A typical trade-off relationship exists between strength and elongation in face-centered cubic metals. Studies have recently been conducted to enhance strength without ductility reduction through surface-treatment-based ultrasonic nanocrystalline surface modification (UNSM), which creates a gradient microstructure in which grains become smaller from the inside to the surface. The transformation-induced plasticity effect in Fe-Mn alloys results in excellent strength and ductility due to their high work-hardening rate. This rate is achieved through strain-induced martensitic transformation when an alloy is plastically deformed. In this study, Fe-6%Mn powders with different sizes were prepared by high-energy ball milling and sintered through spark plasma sintering to produce Fe-6%Mn samples. A gradient microstructure was obtained by stacking the different-sized powders to achieve similar effects as those derived from UNSM. A compressive test was performed to investigate the mechanical properties, including the yielding behavior. The deformed microstructure was observed through electron backscatter diffraction to determine the effects of gradient plastic deformation.