• Journal of Soil and Groundwater Environment
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• v.15 no.3
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• pp.52-60
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• 2010

The stone-dust is an unavoidable by-product of aggregate production, which is produced about 0.8~1.0 million $m^3$ annually. The stone-dust is currently regarded as a hazard material on environment because it is classified as an industrial waste in the Waste Management Law of Korea. At present, the stone-dust is considered as a environmentally hazardous material, and is classified as an industrial waste according to the Waste Management Law of Korea. In this study, we assessed the heavy-metal contamination of the stone-dust on surrounding environments by various leaching tests. Leaching experiments (such as Korea Standard Leaching Procedure (KSLP), Soil Environment Preservation Act of Korea (SEPAK), Toxicity Characteristic Leaching Procedure (TCLP), and Synthetic Precipitation Leaching Procedure (SPLP)) show that very low heavy metals (As, Cd, Cu, Pb, Zn, Hg) and CN are leached out, or much less than each regulatory thresholds. The resuts of the leaching test with time in acidic solution (initial pH 5 and 3) indicate that pH-buffering minerals are present in the stone-dust. These results suggest that the stone-dust can not potentially affect adverse impact on surrounding environments such as surface water, groundwater and soil etc..

• Advances in concrete construction
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• v.2 no.4
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• pp.249-259
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• 2014

Mortar is a masonry product which is matrix of concrete. It consists of binder and fine aggregate and moreover, it is an essential associate in any reinforced structural construction. The strength of mortar is a special concern to the engineer because mortar is responsible to give protection in the outer part of the structure as well as at a brick joint in masonry wall system. The purpose of this research is to investigate the compressive strength and tensile strength of mortar, which are important mechanical properties, by replacing the cement and sand by stone dust. Moreover, to minimize the increasing demand of cement and sand, checking of appropriateness of stone dust as a construction material is necessary to ensure both solid waste minimization and recovery by exchanging stone dust with cement and sand. Stone dust passing by No. 200 sieve, is used as cement replacing material and retained by No. 100 sieve is used for sand replacement. Sand was replaced by stone dust of 15%, 20%, 25%, 30%, 35%, 40%, 45% and 50% by weight of sand while cement was replaced by stone dust of 3%, 5%, and 7% by weight of cement. Test result indicates that, compressive strength of specimen mix with 35% of sand replacing stone dust and 3% of cement replacing stone dust increases 21.33% and 22.76% respectively than the normal mortar specimen at 7 and 28 days while for tensile it increases up to 13.47%. At the end, optimum dose was selected and crack analysis as well as discussion also included.

• Magazine of the Korean Society of Agricultural Engineers
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• v.44 no.3
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• pp.85-91
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• 2002

This study is performed to evaluate characteristics of plantable concrete using waste stone and stone dust. The test result shows that the void ratio is decreased as the size of waste stone smaller and the content of stone dust increased. The strength of neutralized plantable concrete is decreased by approximately 4∼5% than that of the normal plantable concrete. The reduction effect of pH value is achieved by chemical treatment. Also, the plant is grown well with increase of the void ratio and size of waste stone.

• The Journal of Engineering Geology
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• v.17 no.2 s.52
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• pp.279-287
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• 2007

An ore of stone obtained from quarry lose its about 60% such as the muck and the stone-dust during the process of making the architectural block, the crushed aggregate and so on. A part of the muck is only reutilized for the crushed aggregate as road pavement materials, while the most of the muck in the shape of powder is mixed with water and then it is deposited in a sludge tank. The muck in the shape of powder is called the stone-dust. If the stone-dust is discharged and sprayed, an ecosystem will have terrible damage because the seepage of surface water, the flow of ground water and the movement of air are not occurred smoothly by packing the void of soils. As the Waste Management Law (2003) in Korea, the stone-dust is sorted out the industrial waste and the most of that is dumped in ground. Therefore, the establishments of an efficient recycling plan are necessary through the improvement of engineering properties of the stone-dust. To investigate the possibility of recycle and improvement for the stone-dust, the stone-dust and natural soils are sampled from six quarries in Korea. The various soil tests are performed by use of the mixed soils with the stone-dust content ratio. As the result of various soil tests, the recycle possibility of the stone-dust is analyzed as subbase layer materials of the roads.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.18 no.1
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• pp.715-723
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• 2017

This study investigates the properties of a high-performance cementitious composite with partial substitution of stone dust for fine aggregate. The relationship between the properties and particle size distribution was analyzed using several analytical models. Experiments were carried out to examine the flowability, rheology, and strength of cement mortars with different stone-dust replacement ratios of 0-30 wt.%. The results showed improved flowability, lower rheological parameters (yield stress and plastic viscosity), and improved strength as the amount of stone dust increased. These results are closely related to the packing density of the solid particles in the mortar. The effect was therefore estimated by introducing an optimum particle size distribution (PSD) model for maximum packing density. The PSD with a higher amount of stone dust was closer to the optimum PSD, and the optimization was quantified using RMSE. The improvement in the PSD by the stone dust was proven to affect the flowability, strength, and plastic viscosity based on several relevant analytical models. The reduction in yield stress is related to the increase of the average particle diameter when using stone dust.

• Magazine of the Korea Concrete Institute
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• v.7 no.3
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• pp.149-155
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• 1995

An experimental study was carried out to investigate the strength implovlng effect of stone dust in no fines concrete. The cement aggregate ratios of 1:6, 1:8 and 1:10 and several water-cemment ratios between 30% and 56% were chosen for the mix design of no-fines concrete. For the no-fines concrete with stone dust, the weight ratio of cement to stone dust 1:1 was adopted and super plasticizer, 1.5% of cement in weight, was used to obtain proper and workable state of concrete. The compressive and tensile strength test were performed and the results for the different mix designs were compared with each other. The results show that the compressive strength of no-fines concrete can be improved by 38% and the tensile strength by 17%~72% for the same w/c, when the same weight of stone dust as cement is mixed together.

• Resources Recycling
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• v.18 no.6
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• pp.46-53
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• 2009

The stone dusts produced during the manufacturing process of stone blocks are considered as one of industrial waste materials. This stone dusts are managed to either burying under the ground or stacking in the yard, but this disposal process is required an extra costs. The stone dust disposal like burying or stacking also cause environmental pollution such as ground pollution and subterranean water pollution. Thus, this study was conducted to explore the possibility of recycling stone dusts as a concrete mixing material in order to extend recycling methods. Based on the experiment results on various ratios of cement to stone dust content, the compressive strengths of concrete were recorded in the range of $20{\sim}30\;N/mm^2$. The results did not show any decrease in compressive strength due to the stone dust content. It can be concluded that the stone dusts produced by stone block manufacturing can be sufficiently recycled as one of concrete mixing materials in the aspect of compressive strength.

• The Journal of Engineering Geology
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• v.17 no.3
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• pp.425-434
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• 2007

In this paper, the stability standards of slopes reclaimed by soils mixed with stone dust were proposed to manage the stone dust as recovery soils. First of all, the mixed ratio between stone dust and natural soil is classified into 5 groups, and a series of soil test was performed in each group. As the results of tests, the shear strength and the maximum dry unit weight were increased in decrease of the mixed ratio of stone dust. On the basis of the investigation to the safety factor standards of embankment slopes in and outside the country, a slope stability rank of slopes reclaimed by mixed soils were divided into 3 stages such as unstable stage, attention stage and stable stage. The slope angle, the slope height and the mixed ratio with stone dust were proposed by the result of stability analysis of slopes reclaimed by mixed soils. As the result of slope stability analysis, the slope angle of 1 : 1.8 at the reclaimed slope should be constructed in case of the slope height of 10 m. Also, the slope angle of 1 : 1.8 and the mixed ratio of stone dust less than 50% should be constructed in case of the slope height of 15 m. The analysis result of reclaimed slope constructed inside the quarry is similar to that of reclaimed slope constructed on the open ground in same conditions of the slope angle, the slope height and the mixed ratio with stone dust. The proposed stability standards of slopes reclaimed by soils mixed with stone dust can be used practically at the quarrying site.

• Journal of the Korean Recycled Construction Resources Institute
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• v.3 no.2
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• pp.152-158
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• 2015

In order to investigate the feasibility of stone dust sludge as fine aggregate, an experimental study was performed on cement mortar with stone dust sludge. fresh mortar properties and strength with various stone dust sludge replacement ratios were estimated. the replacement ratio adopted in this study was 0, 10, 20, 30%. Flow, air content, and rheological properties were considered as properties of fresh mortar. Compressive strength and flexural tensile strength were measured for strength. The results are as follows. Higher amount of stone dust sludge caused reduction in slump and air content. In the rheological properties, both yield stress and plastic viscosity increased as stone dust sludge content increased up to 20% replacement ratio, but there were no remarkable difference between 20 and 30%. Yield stress increased drastically between 10 and 20%. Compressive and flexural tensile strength results indicated that the strength variation was not significant according to stone dust sludge content, but the strength gain in the early age by adding stone dust sludge was evident. the strength at the age of 28 days however did not show noticeable effect of adding stone dust sludge.

• Journal of Korean Society of Occupational and Environmental Hygiene
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• v.24 no.4
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• pp.462-470
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• 2014

Objectives: The purpose of this study was to evaluate quartz concentrations in airborne respirable dust and particle size-related quartz concentrations. Methods: Respirable dust samples were collected using a 10 mm Dorr-Oliver nylon cyclone equipped with a 37 mm, $5{\mu}m$ pore size PVC filter. Dust samples were collected with a Marple's personal cascade impactor from stone grinding operations in five stone-related business located in the Gyeongsangbuk-do area. Results: The geometric mean of quartz concentration in the respirable dust was $0.170mg/m^3$, and the rate of exceeding the Korean Occupational Exposure Limit(KOEL) was 93.3%. The quartz concentration by particle size shows that it was the highest($0.115mg/m^3$) in stage 5($3.50-6.00{\mu}m$), which corresponds with the size of respirable particle. The smaller the particle sizes were, the higher quartz the content became. The mass fractions of inhalable, thoracic, and respirable dust were 72.1%, 36.0%, and 14.4%. Conclusions: The rate of the quartz concentration in respirable dust from stone grinding operations exceeding the American Conference of Governmental Industrial Hygienists Threshold Limit Values was 100%, which means proper work environmental management is required through regular working environmental measurements. Given that the stone grinding operations had a higher small size dust concentrations, there is a need to reduce respirable dust, such as through wet operation and local exhaust ventilation.