• Title/Summary/Keyword: Stirring Temperature

검색결과 250건 처리시간 0.029초

복합교반법으로 제조한 금속복합재료의 Thixoforming용 재가열공정 (Reheating Process of Metal Matrix Composites Fabricated by Combined Stirring Process for Thixoforming)

  • 이동건;강충길
    • 소성∙가공
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    • 제11권1호
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    • pp.45-53
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    • 2002
  • The forming process of metal matrix composites by die casting and squeeze casting process are limited in size and dimension In term of final parts. The melt strirring method have the problems that the homogeneous distribution of the reinforcements is difficult due to the low weldability and the density difference between the molten metal and the reinforcement. The thixoforming process for metal matrix composites has numerous advantages compacted to die casting, squeeze casting and compocasting. However, for the thixofoming process, the billet with the desired volume fraction must be heated to obtain a uniform temperature distribution over the entire cross-sectional areas. To obtain the reheating conditions of composites, the particulate reinforced metal matrix composites for thixoforming were fabricated by combined stirring process which is simultaneously performed with electro-magnetic stirring and mechanical stirring process. The matrix alloy and reinforcement are used to aluminum alloy(A357) and SiCp with diameter 14, $25{\mu}m$, respectively. The microstructure characteristics were investigated by changing the volume fraction and reinforcement size. The heating conditions to obtain the uniform temperature distribution in cross section area of fabricated metal matrix composites billet are proposed with heating time, the heating temperature and the holding time.

폴리에스테르 섬유의 호발과 정련에서 초음파진동 효과 (The Effect of Ultrasonic Vibration in Desizing and Scouring of Polyester Fabrics)

  • 박영태;최호상;이광수
    • 한국염색가공학회지
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    • 제11권5호
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    • pp.1-6
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    • 1999
  • This study was carried out to investigate the effect of a scouring machine including an ultrasonic system on desizing and scouring polyester fabrics. The ultrasonic frequency of the improved machine showed up at 28.882 kHz. Frequency amplitude increased with the current and the bath temperature, and then showed a constant level. Scouring effect of the ultrasonic machine was better than that of the conventional scouring machine using the mechanical stirring. The ultrasonic machine showed the optimum scouring effect at $50^\circ{C}$ of bath temperature and 10 min. of operation time, as compared to the conventional machine that required operating conditions of high temperature at $90^\circ{C}$, stirring speed at 40 rpm, and stirring time for 15 min..

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복합교반법에 의한 금속복합재료의 제조공정에 따른 강화재의 분산성 검토 (Investigation of Reinforced Distribution in Fabrication Process of Metal Matrix Composites by Combined Stirring Process)

  • 이동건;강충길
    • Composites Research
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    • 제14권5호
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    • pp.1-11
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    • 2001
  • 본 논문은 금속복합재료를 반용융상태로 재가열하여 Thixoforming을 하는데 필요한 소재를 제공하기 위한 장비 설계와 제조방법 등에 관한 내용을 소개하고 있다. 장비 설계에서 기지재내에 강화재가 균일하게 분산되도록 하기 위하여 강화재의 연속주입 방법과 강화재의 온도를 제어하는 방법을 소개하고 있다. 일정한 양의 강화재를 기지재료 내에 분산시키는 것은 균일 혼합을 위하여 필요한 기술이다. 또한 분산시 강화재의 수분제거를 위하여 강화재의 온도를 제어하면서 연속적으로 강제분산시키는 것은 균일분산을 위하여 필요하다. 기지재의 초정 $\alpha$의 크기가 강화재의 분산성에 크게 영향을 미치기 때문에 기지재의 초기 온도가 초정$\alpha$의 크기에 미치는 영향 등을 검토하여 복합재료 빌렛트의 제조조건에 이용하였다.

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수용액의 교반/냉각을 동반한 슬러리 얼음의 빙부착 (Adhesion of Ice Slurry in an Aqueous Solution Cooling with Stirring)

  • 강채동;손권;백종현;홍희기
    • 설비공학논문집
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    • 제14권12호
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    • pp.1071-1077
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    • 2002
  • Ice adhesion on cooling wall is very important in continuous ice formation. The purpose of the present study is to investigate the possibilities of a three-component aqueous solution as a thermal storage material for the continuous ice formation. By freezing under stirring the solution of 300 mL in a stainless steel vessel which was immersed and cooled in a temperature controlled bath, an ice slurry was formed experimentally with measuring the temperature and stirring load variation. From the experiment, the ice adhesion was suppressed when the supercooling degree decreased and the concentration of aqueous solution increased.

AM50A 마그네슘합금의 레오로지 특성에 관한 연구 (A Study of Rheology Properties of AM50A Magnesium Alloy)

  • 한수훈;이준희;강충길
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.431-432
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    • 2006
  • In this study, the effect of the temperature of magnesium slurry was investigated by mechanical stirring method. The evaluations of rheological behavior of AM50A magnesium alloy were measuring of viscosity and microstructures in the semisolid state. The apparent viscosity was investigated at continuous cooling rate using a concentric cylinder viscometer. Measurement of viscosity measures torque that act to stirrer rotating in slurry doing continuous cooling using torque-meter and expressed by POWER-LAW. Microstructures were observed after mechanical stirring that enforce time at steady state temperature of solid fraction.

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반용융 알루미늄재료의 단조공정조건이 기계적 성질에 미치는 영향 (The effect of forging process conditions of semi-solid aluminum material on mechanical properties)

  • 강충길;강동우
    • 대한기계학회논문집A
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    • 제21권9호
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    • pp.1400-1413
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    • 1997
  • Semi-solid forging(SSF) process of A356 aluminium alloy has been studied to assess the effect of process variables on the component integrity. Semi-solid material(SSM) was fabricated by mechanical and electro-magnetic stirring process. The fabricated SSM by using mechanical stirring process has been carried out on cooling rate of 0.022.deg. C/sec 0.0094.deg. C/sec and stirring speed n=600, 1000 rpm, respectively. The fabricated SSM by using electro-magnetic stirring process is supplied by Pechiney. The holding time and temperature in the semi-solid state before forging also affects the globular microstructure of alloy. Therefore, the influence of these two parameters is discussed in terms of the microstructure of alloy. The SSF process has been conducted with three different die temperatures($T_{die}$=250.deg. C, 300.deg. C, 350.deg. C) and two kinds of gate types(straight gate and orifice gate). This paper is to investigate the influence of gate shapes of die on filling phenomena in SSF process more deeply. The mechanical properties of forged components were also investigated for variation of process conditions such as die temperature, gate shape and SSM.

온도 및 교반속도가 매실엑기스 가공에 미치는 영향 (Effect of Temperature and Stirring speed on the Processing of Plum Concentrated Extract.)

  • 이상대;조숙현
    • 한국식품저장유통학회지
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    • 제3권2호
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    • pp.121-129
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    • 1996
  • Plum highlighted as a health food is needed to diversify the processed products because labor storage is big problem since the fruit was producted massively in June. The Plum was extracted by the pressing type extractor after washing, drying and removing the seed by seed separator. The crude extract was concentrated with stainless steel vessel at different temperature and stirring speed. This study was obtained as follows. The sugar content of fresh plum concentrated extract was 55.3~58.3$^{\circ}$Brix, and of the freezing plum concentrated extract was 75.5~70.3$^{\circ}$Brix. In color difference, the freezing plum concentrated extract was more deep black than fresh plum. In change patten of pH, it was decreased as concentration was proceed. The final pH was 2.3~2.2 in fresh plum, and 1.8~2.2 in freezing plum. The total acid content of fresh plum concentrated extract and the freezing plum was 45.4~47.8, 60.3~60.9%, respectively. The content of evaporation at 85$\pm$5$^{\circ}C$ was constant irrespective of stirring speed. The yield of extraction of fresh plum was higher than freezing plum. According to this results, the use of stainless vessel, 50rpm, which gave a highly qualified plum concentrated extract.

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Recovery of Golden yellow and Cibacron LSG dyes from aqueous solution by bulk liquid membrane technique

  • Muthuraman, G;Ali, P. Jahfar
    • Membrane and Water Treatment
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    • 제3권4호
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    • pp.243-252
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    • 2012
  • Tri-n-butyl phosphate (TBP) was used as carrier for the transport of Golden yellow and Cibacron LSG dyes through a hexane bulk liquid membrane. The transport efficiency of dyes by TBP was investigated under various experimental conditions such as pH of the feed phase (dyes solution), concentration of the receiving phase (NaOH solution), concentration of TBP in membrane, rate of stirring, effect of transport time, type of solvent, dye concentration in feed phase, effect of temperature.. The maximum transport dyes occurs at ratio of 1:1 TBP-hexane At pH 3.0 0.1 (feed phase) the transport dyes decreased. At high stirring speed (300 rpm) the dyes transport from the feed phase to the strip phase was completed within 60 minutes at $27^{\circ}C$. Under optimum conditions: Feed phase 100 mg/L dyes solution at pH 1.0 0.1, receiving phase 0.1 mol/L NaOH solution, membrane phase 1:1 TBP-hexane , Stirring speed 300 rpm and temperature $27^{\circ}C$, the proposed liquid membrane was applied to recover the textile effluent.

알루미늄 발포소재의 성형 공정 인자가 기공제어에 미치는 영향 (Effects of Process Parameters on Cell Control of Aluminum Foal Material)

  • 전용필;강충길
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.163-166
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    • 1997
  • Aluminium foam material is a highly porous material having complicated cellular structure defined by randomly distributed air pores in metallic matrix. this structure gives the aluminium a set of properties which cannot be achieved by any of conventional treatments. The properties of aluminium foam material significantly depend on its porosity, so that a desired profile of properties can be tailored by changing the foam density. Melting method is the one of foaming processes, which the production has long been considered difficult to realize becaues of such problems as the low foamability of molten metal, the varying size of. cellular structures, solidification shrinkage and so on. These problems, however, have gradually been solved by researchers and some manufacturers are now producing foamed aluminum by their own methods. Most of all, the parameters of solving problem in electric furnace were stirring temperature, stirring velocity, foaming temper:iture, and so on. But it has not considered about those in induction heating, foaming velocity and foaming temperature in semi-solid state yet. Therefore, this paper presents the effects on these parameter to control cell size, quantity and distribution.

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Thixoforming을 위한 금속 복합재료의 다단 재가열 공정 (Multi-Step Reheating Process of Metal Matrix Composites for Thixoforming)

  • 허재찬;강충길
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.180-183
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    • 1997
  • The forming process of metal matrix composites by the die casting and squeeze casting process are limited in size and dimension in term of final parts without machining. The thixoforming process for metal matrix composites has numerous advantages compared to die casting, squeeze casting and compocasting. The characteristics of thixoforming process can decrease the liquid segregation because of he improvement in fluidity in a globular microstructure state and utilizes flow without air entrapment. Therefore, in order to obtain the sound parts of metal matrix composites by using thixoforming process which as co-existing solidus-liquidus pahse, it si very important to obtain reheating condition. However, for he thixoforming process, the billet with the desired volume fraction must be heated to obtain a uniform temperature distribution over the entire cross-sectional areas. To obtain the reheating conditions of composites, the particulate reinforced metal matrix composites for thixoforming were fabricated by combined stirring process which is simultaneously performed with electro-magnetic stirring process which is simultaneously performed with electro-magnetic stirring and mechanical stirring process.

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