• Title/Summary/Keyword: Step filling

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An efficient simulation method for reliability analysis of systems with expensive-to-evaluate performance functions

  • Azar, Bahman Farahmand;Hadidi, Ali;Rafiee, Amin
    • Structural Engineering and Mechanics
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    • v.55 no.5
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    • pp.979-999
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    • 2015
  • This paper proposes a novel reliability analysis method which computes reliability index, most probable point and probability of failure of uncertain systems more efficiently and accurately with compared to Monte Carlo, first-order reliability and response surface methods. It consists of Initial and Simulation steps. In Initial step, a number of space-filling designs are selected throughout the variables space, and then in Simulation step, performances of most of samples are estimated via interpolation using the space-filling designs, and only for a small number of the samples actual performance function is used for evaluation. In better words, doing so, we use a simple interpolation function called "reduced" function instead of the actual expensive-to-evaluate performance function of the system to evaluate most of samples. By using such a reduced function, total number of evaluations of actual performance is significantly reduced; hence, the method can be called Reduced Function Evaluations method. Reliabilities of six examples including series and parallel systems with multiple failure modes with truncated and/or non-truncated random variables are analyzed to demonstrate efficiency, accuracy and robustness of proposed method. In addition, a reliability-based design optimization algorithm is proposed and an example is solved to show its good performance.

Optimization of filling process in RTM using genetic algorithm

  • Kim, Byoung-Yoon;Nam, Gi-Joon;Ryu, Ho-Sok;Lee, Jae-Wook
    • Korea-Australia Rheology Journal
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    • v.12 no.1
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    • pp.83-92
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    • 2000
  • In resin transfer molding (RTM) process, preplaced fiber mat is set up in a mold and thermoset resin is injected into the mold. An important interest in RTM process is to minimize cycle time without sacrificing part quality or increasing cost. In this study, the numerical simulation and optimization process in filling stage were conducted in order to determine the optimum gate locations. Control volume finite element method (CVFEM) was used in this numerical analysis with the coordinate transformation method to analyze the complex 3-dimensional structure. Experiments were performed to monitor the flow front to validate simulation results. The results of numerical simulation predicted well the experimental results with every single, simultaneous and sequential injection procedure. We performed the optimization analysis for the sequential injection procedure to minimize fill time. The complex geometry of an automobile bumper core was chosen. Genetic algorithm was used in order to determine the optimum gate locations with regard to 3-step sequential injection case. These results could provide the information of the optimum gate locations in each injection step and could predict fill time and flow front.

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An Intelligent System for Filling of Missing Values in Weather Data

  • Maqsood Ali Solangi;Ghulam Ali Mallah;Shagufta Naz;Jamil Ahmed Chandio;Muhammad Bux Soomro
    • International Journal of Computer Science & Network Security
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    • v.23 no.9
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    • pp.95-99
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    • 2023
  • Recently Machine Learning has been considered as one of the active research areas of Computer Science. The various Artificial Intelligence techniques are used to solve the classification problems of environmental sciences, biological sciences, and medical sciences etc. Due to the heterogynous and malfunctioning weather sensors a considerable amount of noisy data with missing is generated, which is alarming situation for weather prediction stockholders. Filling of these missing values with proper method is really one of the significant problems. The data must be cleaned before applying prediction model to collect more precise & accurate results. In order to solve all above stated problems, this research proposes a novel weather forecasting system which consists upon two steps. The first step will prepare data by reducing the noise; whereas a decision model is constructed at second step using regression algorithm. The Confusion Matrix will be used to evaluation the proposed classifier.

EFFECT OF INCREMENTAL FILLING TECHNIQUE ON THE POLYMERIZATION SHRINKAGE OF COMPOSITE RESIN (적층충전법이 복합레진의 중합수축에 미치는 영향)

  • Kim, Hyo-Suk;Lee, Nan-Young;Lee, Sang-Ho;Oh, You-Hyang
    • Journal of the korean academy of Pediatric Dentistry
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    • v.32 no.3
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    • pp.481-490
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    • 2005
  • The aim of this study was to investigate the relationship between the C-factor and shrinkage strain values of composite resin and examine the strain values in different incremental filling techniques. The strain gauge method was used for measurement of polymerization shrinkge strain. Experiment was divided two step. In a first experiment, we compared with strain value in three different depth (2mm, 3mm, 4mm) and microhardness of each samples after 24hours were measured. In a second experiment, we examined the strain values in five different filling techniques(Group 1: bulk filling, Group 2: oblique incremental filling, Group 3: horizontal incremental filling, Group 4: vertical incremental filling, Group 5: lining of flowable resin and bulk filling) The results of the present study can be summarized as follows: 1. Composite resin in acrylic molds showed the initial expansion at the early phase of polymerization. 2. Contraction stress was not revealed significant difference between depth of 2mm and 3mm(P>0.05). 3. Contraction stress in sample of 4mm was showed the lowest value(P<0.05). 4. Microhardness of specimen was revealed more difference between upper and lower surface in depth of 4mm than 2 and 3mm(P<0.05). 5. Lining of flowable resin and bulk filling (Group 5) was showed the lowest contraction stress, Group 2 and 3 was showed the highest contraction stress(P<0.05). On the basis above results, the stress that result from the polymerization shrinkage, when incremental curing techniques are used, showed that there is no advantage in incremental placement and curing.

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Preform design of large sized profile ring rolling using main roll (메인롤을 이용한 대형 형상링롤링의 예비성형체 연구)

  • Kim, H.J.;Kang, J.H.;Kang, S.S.
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.1
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    • pp.65-70
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    • 2014
  • This paper introduces a preform design method for a ring rolling process with an outer step. Underfilling is one of the general defects of the profile ring rolling process. It occurs when the deformation amount is small or step depth of the profiled region is large. To prevent underfilling, increasing the deformation amount or using a preform of size similar to that of the final product are required. Furthermore, the filling limit equation is suggested based on the shape factor and deformation ratio for preventing defects in the products. The filling limit equation has been derived through finite element analyses and production tests for four different cases. For verifying the suggested method, realsized profile rolling tests were performed, and test results were compared with the predictions of the equation.

Three-Dimensional Finite Element Analysis for Compression Molding of Step-Type Random/Unidirectional Polymer Composite Laminates (단부형상을 갖는 무배향/일방향 복합적층판의 압축성형에 있어서 3차원 유한요소해석)

  • 송강석;채경철;김이곤
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 1999.11a
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    • pp.101-106
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    • 1999
  • Fiber reinforced plastic composites is widely used to make be lightening of aircraft and automotive owing to having high specific strength and specific modulus. And it is very important to know a charge shape in order to have good products in the compression molding. In particular, the product such as a bumper beam is composed of the random and unidirectional composite mats. Its deformation and charge shape are very different by stack type of random and unidirectional mats. In this paper, the characteristics of flow fronts such as a bulging phenomenon for step-type random/unidirectional composite mats and slip parameters are studied numerically. And the effects of viscosity ratio and stack type on the mold filling parameters are also discussed.

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Three Dimensional Finite Element Analysis of Filling Stage in Casting Process Using Adaptive Grid Refinement Technique (3차원 적응 격자 세분화를 이용한 주조 공정의 충전 해석)

  • Kim Ki Don;Jeong Jun Ho;Yang Dong Yol
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.29 no.5 s.236
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    • pp.568-576
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    • 2005
  • A 3-D finite element model combined with a volume tracking method is presented in this work to simulate the mold filling for casting processes. Especially, the analysis involves an adaptive grid method that is created under a criterion of element categorization of filling states and locations in the total region at each time step. By using an adaptive grid wherein the elements, finer than those in internal and external regions, are distributed at the surface region through refinement and coarsening procedures, a more efficient analysis of transient fluid flow with free surface is achieved. Adaptive grid based on VOF method is developed in tetrahedral element system. Through a 3-D analysis of the benchmark test of the casting process, the efficiency of the proposed adaptive grid method is verified. Developed FE code is applied to a typical industrial part of the casting process such as aluminum road wheel.

Improvement of Filling Characteristics of Micro-Bumps in the Stencil Printing Process (스텐실 프린팅 공정에서 미세범프의 성형성 향상을 위한 연구)

  • Seo, W.S.;Min, B.W.;Park, K.;Lee, H.J.;Kim, J.B.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.1
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    • pp.26-32
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    • 2012
  • In the present study, the stencil printing process using solder paste are numerically analyzed. The key design parameters in the stencil printing process are the printing conditions, stencil design, and solder paste properties. Among these parameters, the effects of printing conditions including the squeegee angle and squeegee pressure are investigated through finite element (FE) analysis. However, the FE analysis for the stencil printing process requires tremendous computational loads and time because this process carries micro-filling through thousands of micro-apertures in stencil. To overcome this difficulty in simulation, the present study proposes a two-step approach to sequentially perform the global domain analysis and the local domain analysis. That is, the pressure development under the squeegee are firstly calculated in the full analysis domain through the global analysis. The filling stage of the solder paste into a micro-aperture is then analyzed in the local analysis domain based on the results of the preceding global analysis.

A Semi-Implicit Method for the Analysis of Two-Dimensional Fluid Flow with Moving Free Surfaces

  • Lee, Woo-Il;Park, Jong-Sun;Kim, Min-Soo;Lee, Joon-Sik
    • Journal of Mechanical Science and Technology
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    • v.16 no.5
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    • pp.720-731
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    • 2002
  • Flow with moving free surfaces is analyzed with an the Eulerian coordinate system. This study proposes a semi-implicit filling algorithm using VOF in which the PLIC (Piecewise Linear Interface Calculation) -type interface reconstruction method and the donor-acceptor-type front advancing scheme are adopted. Also, a new scheme using extrapolation of the stream function is proposed to find the velocity of the node that newly enters the computational domain. The effect of wall boundary conditions on the flow field and temperature field is examined by numerically solving a two-dimensional casting process.

Shear Strength Properties of Fiber Mixed Soil (섬유혼합토의 전단강도 특성)

  • Cha, Hyun-Ju;Choi, Jae-Won;Lee, Sang-Ho
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.44 no.4
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    • pp.123-128
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    • 2002
  • This study was performed to use fiber mixed soil which has clayey soil or sandy soil with fibrillated fiber or monofilament fiber on purpose of construction materials, filling materials, and back filling materials. In addition, this study was conducted to analyze strength properties and fiber reinforcing effect with fiber mixed soil by direct-shear test. In case of fibrillated fiber mixed soil, the more quantity of fiber was in both cohesive soil and sandy soil, the larger shear stress was in respective step of normal load. The respective mixed soil at 0.5% and 0.1% mixing ratio of monofilament fiber mixed soil showed maximum shear stress. According to unconfined compression or direct-shear test, making specimen of the monofilament fiber mixed soil, it is required to be careful and stable mixing method, while it is expected that monofilament fiber mixed soil doesn't increase strength.