• Title/Summary/Keyword: Step Quenching

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Effect of Special Heat Treatments and Alloying Element(Ni) on Strengthening and Toughening of Ductile Cast Iron (구상흑연주철의 강인화에 미치는 특수열처리와 합금원소의 영향)

  • Kim, Sug-Won;Choi, Young-Seon
    • Journal of Korea Foundry Society
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    • v.10 no.4
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    • pp.299-308
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    • 1990
  • Ductile cast iron has a good ductility and ductility and toughness than those of gray cast iron, because the shape of graphite is spheroidal. It has been reported that the strengthening and toughening of the ductile cast iron was resulted from the good modification of various matrix structures obtained by the heat treatment or addition of alloying elements. This study aims to investigate the effect of various special heat treatment(Cyclic Heat Treatment, Intermediate Heat Treatment, Step Quenching), austempering and alloying element(Ni) on the strength and toughness of ductile cast iron. The results obtained from this study are summarized as follows. 1) With addition of Ni, the amount of pearlite or bainite were increased and the morphologies of pearlite or bainite became finer by special heat treatments. 2) As the Ni added and not added ductile cast iron were treated by austenitizing at $900^{\circ}C$ and $840^{\circ}C$, in the latter the austenite was mostly formed in the vicinity of eutectic cell boundary, but in the former on the whole matrix. 3) In cyclic heat treatment, the volume fraction of pearlite was increased and the shape of pearlite was fined with increase of the number of cycle. 4) The shape of pearlite was mostly bar type in the intermediate heat treatment, but spheroidal type in step quenching. 5) The mechanical properties of ductile cast iron containing 1.5%Ni austempered at $400^{\circ}C$ for 25min. after austenitizing at $900^{\circ}C$ for 15min. were a good value of hardness 105(HRB), impact energy 12.5(kg.m), tensile strength 112($kg/mm^2$) and elongation 6.8(%).

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Enhancing the Physical Properties and Lifespan of Bacterial Quorum Quenching Media through Combination of Ionic Cross-Linking and Dehydration

  • Lee, Sang Hyun;Lee, Seonki;Lee, Kibaek;Nahm, Chang Hyun;Jo, Sung-Jun;Lee, Jaewoo;Choo, Kwang-Ho;Lee, Jung-Kee;Lee, Chung-Hak;Park, Pyung-Kyu
    • Journal of Microbiology and Biotechnology
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    • v.27 no.3
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    • pp.552-560
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    • 2017
  • Quorum quenching (QQ) bacteria entrapped in a polymeric composite hydrogel (QQ medium) have been successfully applied in membrane bioreactors (MBRs) for effective biofouling control. However, in order to bring QQ technology closer to practice, the physical strength and lifetime of QQ media should be improved. In this study, enforcement of physical strength, as well as an extension of the lifetime of a previously reported QQ bacteria entrapping hollow cylinder (QQ-HC), was sought by adding a dehydration procedure following the cross-linking of the polymeric hydrogel by inorganic compounds like $Ca^{2+}$ and boric acid. Such prepared medium demonstrated enhanced physical strength possibly through an increased degree of physical cross-linking. As a result, a longer lifetime of QQ-HCs was confirmed, which led to improved biofouling mitigation performance of QQ-HC in an MBR. Furthermore, QQ-HCs stored under dehydrated condition showed higher QQ activity when the storage time lasted more than 90 days owing to enhanced cell viability. In addition, the dormant QQ activity after the dehydration step could be easily restored through reactivation with real wastewater, and the reduced weight of the dehydrated media is expected to make handling and transportation of QQ media highly convenient and economical in practice.

Synthesis, Characterizations, and Intramolecular Quenching Behavior of an Axially-Linked Trinuclear Molecular Wire Containing Ruthenium(II) Porphycenes

  • Abe, Masaaki;Ashigara, Shiho;Okawara, Toru;Hisaeda, Yoshio
    • Rapid Communication in Photoscience
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    • v.4 no.1
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    • pp.22-24
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    • 2015
  • A new trinuclear complex $[Ru(TPrPc)(CO)]_2[Ru(pytpy)_2](PF_6)_2$ (TPrPc = 2,7,12,17-tetra-n-propylporphycenato dianion and pytpy = 4'-(4-pyridyl)-2,2':6',2"-terpyridine) has been synthesized and characterized as the first example of a discrete molecular wire containing metalloporohycenes as a building block. The trinuclear complex shows multiple-step redox behavior in 0.1 M n-$Bu_4NPF_6$-dichloromethane. The mononuclear $[Ru(pytpy)_2]^{2+}$ precursor shows emission at 640 nm (deaerated acetone, 298 K) upon illumination at the metal-to-ligand charge transfer (MLCT) band at 495 nm, but the trinuclear molecular wire is found to be non-emissive upon photoexcitation at the central $[Ru(pytpy)_2]^{2+}$ entity, indicating an efficient quenching ability of the axially-linked, ruthenium(II)-porphycene chromophores in an intramolecular fashion.

Patterns of Protein Leaching to Dispersion Medium during W/O/W Double Emulsion-Based Microencapsulation Processes (이중유제법에 근거한 미립자 제조 공정 중 단백질의 분산매로의 전이 양상)

  • Cho, Mi-Hyun;Choi, Soo-Kyoung;Sah, Hong-Kee
    • Journal of Pharmaceutical Investigation
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    • v.34 no.5
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    • pp.369-377
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    • 2004
  • The objective of this study was to investigate the patterns of protein leaching to an external phase during an ethyl acetate-based, double emulsion microencapsulation process. An aqueous protein solution (lactoglobulin, lysozyme, or ribonuclease; $W_1$) was emulsified in ethyl acetate containing poly-d,l-lactide-co-glycolide 75:25. The $W_1/O$ emulsion was transferred to a 0.5% polyvinyl alcohol solution saturated with ethyl acetate $(W_2)$. After the double emulsion was stirred for 5, 15, 30, or 45 min, additional 0.5% polyvinyl alcohol $(W_3)$ was quickly added into the emulsion. This so-called quenching step helped convert emulsion microdroplets into microspheres. After 2-hr stirring, microspheres were collected and dried. The degree of protein leaching to $W_2$ and/or $W_3$ phase was monitored during the microencapsulation process. In a separate, comparative experiment, the profile of protein leaching to an external phase was investigated during the conventional methylene chloride-based microencapsulation process. When ethyl acetate was used as a dispersed solvent, proteins continued diffusing to the $W_2$ phase, as stirring went on. Therefore, the timing of ethyl acetate quenching played an important role in determining the degree of protein microencapsulation efficiency. For example, when quenching was peformed after 5-min stirring of the primary $W_1/O$ emulsion, the encapsulation efficiencies of lactoglobulin and ribonuclease were $55.1{\pm}4.2\;and\;45.3{\pm}7.6%$, respectively. In contrast, when quenching was carried out in 45 min, their respective encapsulation efficiencies were $39.6{\pm}3.2\;and\;29.9{\pm}11.2%$. By sharp contrast, different results were attained with the methylene-chloride based process: up to 2 hr-stirring of the primary and double emulsions, less than 5% of a protein appeared in $W_2$. Afterwards, it started to partition from $W_1\;to\;W_2/W_3$, and such a tendency was affected by the amount of PLGA75:25 used to make microspheres. Different solvent properties (e.g., water miscibility) and their effect on microsphere hardening were to be held answerable for such marked differences observed with the two microencapsulation processes.

$Bi_2Te_3-PbTe$계 열전소재의 자연나노구조체 형성 및 특성

  • Im, Ju-Hyeok;Jeong, Gyu-Ho;Kim, Gwang-Cheon;Yu, Hyeon-U;Kim, Jin-Sang
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.11a
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    • pp.263-263
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    • 2009
  • The microtstructures and properties of alloys in the pseudo-binary $Bi_2Te_3-PbTe$ system were investigated as a first step towards the design of nanostructured materials with enhanced thermoelectric properties. The liquid alloys were cooled by water quenching method. Dendritic and lamellar structures were observed clearly by using environmental scanning electron microscope(eSEM) and electron probe micro analyzer(EPMA) take into account composition ratio between $Bi_2Te_3$ and PbTe. The compound $Pb_2Bi_6Te_{11}$ precipitated as a metastable phase under all conditions. The structure of those samples changed from dendritic to lamellar by increasing $Bi_2Te_3$ ratio of composition.

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The Production Technology of Surface Fine Grain Steels by Controlled Rolling and Cooling Technology (제어압연에 의한 표면미세립강의 제조 기술)

  • 신정호;박상덕;이정환;이용희;장병록
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.188-197
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    • 1999
  • Grain refinement of the structural steels was selected as the most effective method to meet improvement of strength and toughness without heat treatment. So, the future research and developing direction of ultra fine grain steels are more and more required to response to the production of eco - materials(environmental consciousness - materials) In this paper, the product of surface fine grain steels by CRCT and Inverse Transformation Method by warm deformation of martensite is carried out in order to improve the production process of Dowel Bar. It is possible to obtain surface ultra fine grain steel, when warm deformation of martensite formed after quenching is carried out from 730$^{\circ}C$ to 800$^{\circ}C$ in the finishing rolling step. The characters of surface with ultra fine grain steel is showing the cementite particles inside the ferrite grain and fine ferrite grain of about 1.2$\mu\textrm{m}$ in size.

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A numerical study on the characteristics of flame propagation in small tubes under various boundary conditions (벽면조건에 의한 미소관내 화염 전파 특성 변화에 관한 수치해석)

  • Kim, Nam-Il;Maruta, Kaoru
    • 한국연소학회:학술대회논문집
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    • 2006.04a
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    • pp.32-38
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    • 2006
  • A premixed flame propagating in a tube suffers strong variation in its shape and structure depending on boundary conditions. The effects of thermal boundary conditions and flow fields on flame propagation are numerically investigated. Navier-Stokes equations and species equations are solved with a one-step irreversible global reaction model of methane-air mixture. Finite volume method using an adaptive grid method is applied to investigate the flame structure. In the case of an adiabatic wall, friction force on the wall significantly affected the flame structure while in the case of an isothermal wall, local quenching near the wall dominated flame shapes and propagation. In both cases, variations of flow fields occurred not only in the near field of the flame but also within the flame itself, which affected propagation velocities. This study provides an overview of the characteristics of flames in small tubes at a steady state.

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Enhancement of the Soft Magnetic Properties of Co-based Amorphous Alloy by Two-step Cooling Method. (이단 냉각열처리에 의한 Co계 비정질 합금의 연자기 특성 향상)

  • 양재호;김만중;정연춘;김윤배;김택기
    • Journal of the Korean Magnetics Society
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    • v.10 no.1
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    • pp.7-10
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    • 2000
  • The soft magnetic properties of Co-based amorphous alloy have been studied as a function of cooling condition after annealing. The F&W treatment (furnace cooling to 25$0^{\circ}C$ then water quenching) could increase 60~10$0^{\circ}C$ more the initial permeability than those of furnace cooled or water quenched alloys. These results are investigated in terms of thermal stress and ordering of magnetic ion pairs.

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A Study on the Transformation Behaviors of a Multi-phase (Ferrite-Bainite-Martensite) in Ductile Cast Iron (구상흑연주철(球狀黑鉛鑄鐵)의 3상혼합조직(相混合組織)의 변태거동(變態擧動)에 관(關)한 연구(硏究))

  • Kim, Sug-Won;Kim, Dong-Keun;Yo, Seon-Kyung
    • Journal of Korea Foundry Society
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    • v.11 no.5
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    • pp.406-413
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    • 1991
  • Ductile cast iron(DCI) with a multi-phase(ferrite-bainite-martensite) structures was produced by various special heat treatment. Intercritical heat treatment(I. C.), intermediate heat treatment(I. M.) and step quenching(S. Q.) were used to strengthen and toughen the fracture initiation sites such as graphite-marix interfaces and eutectic cell boundaries in DCI. The purpose of this study was to investigate of DCI by the special heat treatment. (I. C., I. M., and S. Q.) At a result, bainite nucleation rate at higher temperature was higher than that of at lower temperature, and shapes of bainite and martensite became bar /spheroidal type with increase of isothermal transformation time.

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EFFICIENT SINTERING AND HARDENING OF LOW ALLOY IRON POWDER COMPACTS IN ONE STEP IN THE CONVEYOR BELT SINTERING FURNACE

  • Warga, Diter;Lindberg, Caroline
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 1994.04c
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    • pp.7-7
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    • 1994
  • For more than a decade components of low alloy iron powder with nickel and/or molybdenum for general engineering applications have been manufactured from powder metal. In the time to come such PM steel components will gain increasing significance. Because of various manufacturing difficulties they are mostly produced in two separate steps - sintering and hardening - which means high energy and labour requirements. The paper describes how such PM components are produced in just one run through a conveyor belt furnace with automatic atmosphere control and gas quenching zone. Energy and labour costs are low and reproducible quality is exceilent. The mechanical properties obtained with some powder alloys are presented as well.

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