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Investigation of Micro Cutting Characteristics for Tungsten-Carbide Green Part (초경 그린파트 마이크로 절삭가공 특성 분석)

  • Kim, G.H.;Jung, W.C.;Yoon, G.S.;Heo, Y.M.;Kwon, Y.S.;Cho, M.W.
    • Transactions of Materials Processing
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    • v.19 no.3
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    • pp.191-196
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    • 2010
  • Tungsten-carbide as typical difficult-to-cut material has excellent mechanical properties such as high thermal resistivity, mechanical strength and chemical durability. However, it is next to impossible for tungsten-carbide to be fabricated the needed parts by cutting process. In this study, for establishing the micro fabrication method of tungsten-carbide for micro injection or compression molding core, the investigation on micro cutting characteristics of tungsten-carbide green part which is made by powder injection molding process and easy to cut relatively was performed. For this, micro endmilling experiments of tungsten-carbide green part were performed according to various cutting conditions. Finally, the wear trend of micro endmill and the appearance of micro rib according to feed-rate and cutting depth per step were analyzed through SEM images of micro cutting feature and microscope images of micro tools.

Setup and Operation Sequence Generation from Manufacturability Evaluation for Prismatic Parts (제조성 평가를 기반으로 한 비회전형상 부품의 작업준비 및 작업순서 생성)

  • Choi, Hoo Gon;Han, Jung Hyun;Kang, Mujin
    • Journal of Korean Institute of Industrial Engineers
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    • v.31 no.4
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    • pp.316-333
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    • 2005
  • Although some successful recognition algorithms have been developed, most of them did emphasize on extracting accurate interpretations without considerations of manufacturability. Evaluating the manufacturability for multiple features leads to produce the machining sequences. In this paper, the A* algorithm guarantees the optimal setup sequences with minimizing the machining cost. Also, tolerances including surface roughness are converted to STEP formats to be utilized for more reliable process plans. Finally, decision tables are used to create the detailed operational sequences based on geometric tolerances and surface roughness. Machining parameters such as feed, depth of cut, and cutting speed for each operation are added to the routing sheet. Windows are presented to show how the entire system works for a sample part.

A study on detection of composite errors and high precision cutting method by numerical control of two-dimensional circular interpolation in machining centers (Machining center에서 2차원 원호보간의 복합오차 검출 및 수치제어에 의한 고정밀도 가공방법에 관한 연구)

  • Kim, J.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.6
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    • pp.117-126
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    • 1994
  • This paper describes an application step of a $R^{-{\theta}}$ method which measures circular movements in machining centers. The detection of composite errors of circular movements and a high precision cutting method in machining centers were investigated by the analysis of data measured by $R^{\theta }$method which can detect the rotating angle and is applicable to variable measuring radius. When the error by squareness error and unbalance of position-loop-gain were mixed, the detection method of each error was proposed. Although the errors by squarenss error and backlash compensation were mixed, the errors by squareness error be detected. If the errors by unbalance of position-loop-gain and backlash compensation were mixed, the errors by unbalance of position-loop-gain could not detected. A high precision cutting mehod, which uses the NC program compensated by using feed-back data from error measured by the $R^{\theta }$method, was proposed.

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Dynamic Characteristics and PSA process in Compact H2 adsorption bed (Compact형 수소 PSA 흡착탑의 동특성 및 공정 실험)

  • Lee, Jang-Jae;Lee, Sang-Jin;Kim, Myung-Jun;Lee, Chang-Ha
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.11a
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    • pp.384-387
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    • 2006
  • 수소 스테이션에서 사용할 수 있는 Compact 형 수소 PSA를 연구하였다. 기존의 수소 PSA 가 수소 스테이션에서 공간적 제약이 있기 때문에 그 부피를 줄이면서, 또한 효율을 높이기 위해 Compact형 수소 PSA를 고안하였다. Compact형 수소 PSA는 하나의 bed안에 다른 하나의 bed를 넣음으로써 시스템이 차지하는 부피를 줄이는 한 건, inner bed와 outer bed 사이의 열교환 효과가 나타나기 때문에 그 효율을 높일 수 가 있다. 흡착탑의 동특성을 파악하기 위하여 4성분 (H2/CO2/CH4/CO, 69:26:3:2 vol. %)의 가스를 Feed rate 7LPM, Adsorption Pressure 9atm의 조건으로 실험을 하였다. Inner bed와 outer bed의 흡착 동특성의 차이를 알아보고, PSA 공정을 가상으로 하여 각각의 탑에서 흡착과 탈착이 동시에 일어날 때의 동특성도 알아보았다. 그리고 AD step time을 달리 하면서 PSA 공정에 알맞은 Sequence을 알아보았다.

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Performance Prediction of SCR-DeNOx System for Reduction of Diesel Engine NOx Emission (디젤엔진의 NOx 저감을 위한 SCR-DeNOx 후처리 시스템 성능 예측)

  • 김만영
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.3
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    • pp.71-76
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    • 2003
  • A numerical simulation of selective catalytic reduction (SCR) for NO with $NH_3$ is conducted over the $V_2O_5/TiO_2$ and $WO_3-V_2O_5/TiO_2$ catalysts. The governing $NH_3$ and NO transport equations are considered by using the time-dependent FCT (Flux-Corrected Transport) algorithm. After a validating simulation for $NH_3$ step feed and shut-off experiments is analyzed, transient behavior of $NH_3$ and NO concentration in a SCR catalyst is investigated by changing such parameters as inflow $NH_3$ concentration, temperature of the catalyst, and $NH_3$/NOx ratios.

Estimation of the Reactor Volume Ratio for Nitrogen Removal in Step-Feed Activated Sludge Process (단계 주입 활성슬러지공법에서 질소제거를 위한 반응기 용적비 추정)

  • Lee, Byung-Dae
    • Journal of the Korean Applied Science and Technology
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    • v.23 no.2
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    • pp.130-136
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    • 2006
  • Theoretical total nitrogen removal efficiency and reactor volume ratio in oxic-anoxic-oxic system can be found by influent water quality in this study. The influent water quality items for calculation were ammonia, nitrite, nitrate, alkalinity, and COD which can affect nitrification and denitrification reaction. Total nitrogen removal efficiency depends on influent allocation ratio. The total nitrogen removal follows the equation of 1/(1+b). Optimal reactor volume ratio for maximum TN removal efficiency was expressed by those influent water quality and nitrification/denitrification rate constants. It was possible to expect optimal reactor volume ratio by the calculation with the standard deviation of ${\pm}14.2$.

Cutting process monitoring system development for E-manufacturing (E-manufacturing을 위한 가공공정 모니터링 시스템 개발)

  • 신봉철;윤길상;최진화;김동우;조명우
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.30-35
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    • 2003
  • Recently, with the rapid growth of information technology, many studies have been performed to implement web-based manufacturing system. Such technologies are expected to meet the need of many manufacturing industries those want to adopt E-manufacturing system for the construction of globalization, agility, digitalization to cope with the rapid changing market requirements. In this research, areal-time web-based machine tool and machining process monitoring system is developed as a first step fur implementing I-manufacturing system. In this system, main spindle motor current and feed current are measured using hall sensors. And the relationship between the cutting force and the spindle motor RMS current at various spindle rotational speed is obtained. Also, a rule-based expert system is developed in order to monitor the machining process effectively. Finally, developed system is applied to real machining process to verify the effectiveness.

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The Removal of Arsenic from Contaminated Water using a Hybrid Membrane Process.

  • Legault, A.S.;Trembaly, A.Y.
    • Proceedings of the Membrane Society of Korea Conference
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    • 1997.06a
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    • pp.93-104
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    • 1997
  • The objective of this study is to develop a method to reduce arsenic concentrations in contaminated water. This work is also aimed at increasing the specificity of membrane separation processes. Arsenic in contaminated waters is often present in the form of negatively charged oxyanions. These are relatively small molecules which cannot be separated directly by ultrafiltration. Oxyanions can be captured by polyelectrolytes and separated by ultrafiltration. Results will be presented on the use of two polyelectrolytes; polyethylenimine (PEI) and poly-diallyl dimethyl ammonium chloride (DADMAC) at various feed concentrations. A semi-continuous process utilizing PEI in a circulation loop was tested. The restfits indicate that better than 99.6 % recovery (permeate concentration < 0.001 $\mu$g/L) can be achieved based on an initial arsenic concentration of 300 $\mu$g/L. The results indicate that this treatment method is suitable as a main treatment process for drinking water or a polishing step after arsenic precipitation.

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Control Technique of a Utility Interactive Photovoltaic Generation System (계통연계형 태양광발전 시스템의 제어기법)

  • Kim, Dae-Gyun;Jeon, Kee-Young;Hahm, Nyun-Gun;Lee, Sang-Chip;Oh, Bong-Hwan;Chung, Choon-Byeong;Kim, Yong-Joo;Han, Kyung-Hee
    • Proceedings of the KIPE Conference
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    • 2005.07a
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    • pp.54-56
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    • 2005
  • The paper proposes the solar photovoltaic power generation system method for photovoltaic system to solve the power shortage due the sudden power demand. So that supplied electric power to system at appearance during surplus electric power minute and unit moment link driving with common use system is available, digital PLL circuit system voltage through composition and phase of solar photovoltatic power generation system to do synchronization do. Feed forward controller was applied to get fast current response Solar cell that is changed by solar radiation always kept the maximum output when it used Step up chopper. The dynamic character had checked through simulation used Matlab Sumulink and confirmed through an experiment.

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Hybrid Control of Position/Tension for a Stringing Troy Wire (가설 트롤리선의 위치 / 장력 혼합제어)

  • Hong, Jeng-Pyo
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.6
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    • pp.932-938
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    • 2009
  • As a stringing troy wire is installed by manual operation, it is necessary to scheme the automatic system for stringing troy wire. To accomplish a task of this kind, in this paper an approach to designing controllers for the hybrid Position/Tension control of a stringing troy wire is presented. Position control system is designed based on equation of dc motor and motion equation of robot, it is controlled by feedback with a detected speed dc motor. Tension control system is designed based on equation of ac servomotor for generating torque and dynamic equation of a troy wire, it is controled by feedback with a detected tension. The control parameters is determined by simulation in independence operation of each system. To suppress a mutual interference that the disturbance occur in operating of two task at same time. Dynamic hybrid control is proposed by feed forward compensator with a disturbance accelerator and a step torque at start. The operation of proposed system is simulated and experimented, results is verified the utilities.