• Title/Summary/Keyword: Steelworks

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Internal Flow Characteristics of a Steelworks Sintering Cooler by the Duct Shape of Cooler Fan Outlet (제철소 소결냉각용 축류송풍기 출구 덕트 형상에 따른 내부유동특성)

  • Choi, Young-Do;Kim, Kyoung-Hoon
    • The KSFM Journal of Fluid Machinery
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    • v.17 no.5
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    • pp.72-77
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    • 2014
  • Because of overload working condition of sintering cooler, the cooler fan often suffers the break or damage of rotor blade and fixing shaft. Therefore, internal flow characteristics of a steelworks sintering cooler fan by the duct shape of the cooler fan outlet, such as duct outlet opening ratio, duct height and dividing wall shape on the duct outlet flow pattern are examined in detail. The results show that relatively short duct wall height and attachment of dividing wall shape improves flow patterns considerably.

Real-time Scheduling of Scrap Disposal using Multi-Pass Simulation in Steel Industry (Multi-Pass 시뮬레이션을 이용한 제철소 구내의 스크랩 운송 실시간 스케줄링)

  • Lee, Tae-Ha;Park, Sung-Sik;Cho, Hyun-Bo
    • IE interfaces
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    • v.11 no.1
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    • pp.119-129
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    • 1998
  • The relative importance of Logistics in steelworks industry is rather higher among other business activities. The objective of the paper is to propose the methodology for real-time vehicle scheduling for scrap disposal in the steelworks industry. Currently, the rule necessary to assign vehicles to a specific job is strictly fixed. The paper adopts the multi-pass rule selector (MPRS) that suggests a promising rule used for vehicle dispatching for a period of time. The MPRS is regularly invoked if necessary and then evaluates a set of rule candidates to select the best rule with respect to the system performance criteria. The experiment shows that the proposed approach outperforms the current single-pass strategy.

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A Study on the Optimization of Power Supply Equipment for Plate Mill Plant in Steelworks (제철소 후판공장 전원공급설비의 용량 최적화에 관한 연구)

  • Ko, Hyun-Ok;Park, Ji-Ho;Kim, Dong-Wan
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.63 no.9
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    • pp.1300-1305
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    • 2014
  • In this paper, we suggest an optimization method which can save about 5[%] of the cost though the optimizing of configuration and capacity for the facility. To achieve this goal, we compared the design data of the power, motor and drive system with the actual operation data of the plate mill plant in K-Steelworks. Therefore we measured the actual loading data by facilities considering the operating conditions of the plate mill plant in K-Steelworks, after that analyzed these data. In addition, we review the optimal capacity for transformer, switchgear and drive, and also reconfigured the electrical room and power single line diagram through the validation of motor data by equipment and the confirmation of process data considering the load characteristics. Consequently, the optimization method of capacity for the facilities shall have effectiveness in building new plate mill plant to further reduce costs at future.

Determining the Optimum Maintenance Period of the Steel Making Equipment Having Multiple Failure Types (다수의 고장유형을 갖는 제철설비의 최적 정비주기 산출)

  • Song, Hong-Jun;Jun, Chi-Hyuck
    • IE interfaces
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    • v.16 no.1
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    • pp.27-33
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    • 2003
  • The maintenance cost in K Steelworks has been continuously increased in proportion to the production cost. However, there seems to be a possibility of reducing cost through the optimization of maintenance actions. The failure types of the equipment in steelworks ate various with different failure cost. Thus the failure rate and cost of each type of failures should be considered simultaneously when the optimum maintenance period is to be determined. It is considered that the equipment undergoes periodic replacement and a specified number of incomplete preventive maintenance actions are performed during a replacement period. Assuming that the time to failure follows a Weibull distribution, the parameters of the failure rate are estimated using the maximum likelihood estimation. The optimal replacement period is determined to minimize the average cost per unit time. As the result of analysis it is suggested that the existing maintenance period for a hot-rolling equipment can be extended significantly.

Evaluation of Steelwork Continuity within Reinforced Concrete Apartment Structures (철근콘크리트 아파트의 철근구조체에 대한 전기적 연속성 평가)

  • Lee, Ki-Hong;Lee, Taek-Soeb;Kim, Oun-Seok
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2005.11a
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    • pp.125-127
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    • 2005
  • This paper conducted to evaluate electrical continuity of steelworks within reinforced concrete apartment structures as the down conductor in external lightning protection system. The reinforcing bars in reinforced concrete structures can be used as the down conductor when their overall electrical resistance is not greater than the resistance value of 0.2 ohm between the uppermost part and the ground level. According to the results of electrical resistances measured by 4-terminal low resistance measurements, the steelworks in reinforced concretes structures exhibited the electrical continuity with low electrical resistance.

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Technological Knowledge Management Systems in Large-Scale Facility-Intensive Steelworks

  • Jung, Kyung-Hee;Lee, Sang-Kyu
    • Journal of Korea Technology Innovation Society
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    • v.6 no.3
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    • pp.358-372
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    • 2003
  • 본 연구에서는 일관제철 공정의 철강산업과 같은 대규모 기계설비 집약적 산업 환경에 적합한 기술지식 경영시스템에 대해 고려하고자 한다. 기술경쟁력 확보를 위한 철강업체의 전략적 기술경영은 핵심기술에 대한 지식경영 활동과 연계될 때 비로소 시너지효과를 극대화할 수 있다. 또한 철강업체의 지식경영은 암묵적 혹은 형식적 제철공정 기술지식의 창출, 획득 및 공유 등의 활동을 통해 활성화되어야 한다. 본 연구에서는 먼저 철강산업 현장의 기술지식 관리대상으로 조업설비 프로세스 및 무형 지식자산의 범위를 정의하고, 일관제철 공정의 핵심기술 로드맵에 따라 기술지식 경영활동에 적합한 계층적 지식경영 조직구조를 구축하고자 한다. 또한 제철공정 노하우 등과 같이 암묵적 기술지식을 획득하고 이를 공유할 수 있는 형태로 변환하기 위한 기술지식 획득 방법론을 수립하고 이를 기초로 인터넷에 기반을 둔 제철공정 기술지식 경영시스템을 구축하고자 한다.

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Temperature on structural steelworks insulated by inorganic intumescent coating

  • Choi, J. Yoon;Choi, Sengkwan
    • Steel and Composite Structures
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    • v.15 no.1
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    • pp.1-14
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    • 2013
  • Predicting the fire resistance of structures has been significantly advanced by full scale fire tests in conjunction with improved understanding of compartmental fire. Despite the progress, application of insulation is still required to parts of structural steelwork to achieve over 60 minutes of fire rating. It is now recognised that uncertainties on insulation properties hinder adaptation of performance based designs for different types of structures. Intumescent coating has recently appeared to be one of most popular insulation types for steel structures, but its design method remains to be confirmed by empirical data, as technical difficulties on the determination of the material properties at elevated temperatures exist. These need to take into account of further physiochemical transitions such as moving boundary and endothermic reaction. The impetus for this research is to investigate the applicability of the conventional differential equation solution which examines the temperature rise on coated steel members by an inorganic intumescent coating, provided that the temperature-dependent thermal/mechanical insulation properties are experimentally defined in lab scale tests.

Laser Line Welder for Continuous Operation of Cold-rolled Steel Coil (초극박재 냉연코일의 연속조업을 위한 Laser Line Welder)

  • Choi, Jun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.1
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    • pp.31-37
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    • 2015
  • A laser line welder using a solid-state laser (Yb:YAG) has been manufactured for joining ultra-thin cold-rolled steel coils in steelworks. The coils to be welded primarily range from 0.15 to 0.3 mm in thickness and 800 to 1,100 mm in width. Because the steel plate is extremely thin, it is very important to control the stop positions of the clamp at cutting and welding points. In this study, both hydraulic proportional control valves and LVDT sensor embedded cylinders were used to precisely control and monitor the positions of clamps with complementary stoppers. As a result, the positions could be controlled within an error of ${\pm}30{\mu}m$. Erichsen cupping tests on the welded joints show that the Erichsen index ranges from 4.4 to 4.6 mm. Furthermore, the tensile strength of welding points is comparable to that of the base metal.

The effect of electrolyte flow on the microstructure of zinc electrodeposits (亞鉛電着層의 현미경조직에 미치는 電解液흐름의 影響)

  • Ye, Gil-Jae;Kim, Yong-Ung;An, Deok-Su
    • Journal of Surface Science and Engineering
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    • v.18 no.4
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    • pp.164-183
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    • 1985
  • The microstructure of the zinc electrodeposits was investigated by changing the flow rate of electrolyte in zinc sulfate Bath. The cathode current efficiency increased with increasing flow rate of electrolyte. The preferred orientation of zinc electrodeposit changed from (11.2) texture to (10.3) or (10.1)+(10.2) texture with increasing current density in the range of flow rate, 0.2-1.2m/sec. The morphology of the deposits changed from the sponge deposit to the blocks of hexagonal crystallites packed together through the structures of find polycrystallite with increasing current density. The microstructure of the cross-section of the above deposits are granular structure and columnar structure respectively. The surface roughness of zinc electrodeposits decreased with increasing current density and flow rate of electrolyte.

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