• 제목/요약/키워드: Steel-surface layer

검색결과 685건 처리시간 0.03초

제철 소결공정의 철광석-코크스 베드에서의 연소와 열전달 해석 (Prediction of Combustion and Heat Transfer in the Sintering Bed of Iron Ore)

  • 양원;류창국;최상민
    • 한국연소학회:학술대회논문집
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    • 한국연소학회 2001년도 제23회 KOSCO SYMPOSIUM 논문집
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    • pp.161-168
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    • 2001
  • Sintering bed of iron ore in the steel making process is one of typical applications of solid fuel bed, which has relatively uniform progress of fuel and simple processes of combustion. The sintering bed was modelled as an unsteady one-dimensional progress of fuel layer containing the two phases of solid and gas. Cokes added to the raw mix of which the amount is about 3.5% of the total weight was assumed to form a single particle with other components. In the early predition results presented in this paper, the flame propagation within the bed was not sustained after the top surface of the bed was ignited with hot gas. It suggests that the model should be extended to consider the multiple solid phase, which can treat the ore particles and the coke particles separately.

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플라즈마 용사에 의해 제조한 $Al-SiC_{p}$ 복합재료 코팅층의 고온마찰특성 (High Temperature Friction Characteristic of $Al-SiC_{p}$ Composite Coating Prepared by Plasma Thermal Spray)

  • 민준원;유승을;서동수
    • Tribology and Lubricants
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    • 제19권5호
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    • pp.274-279
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    • 2003
  • $Al-SiC_{p}$ composite layer was prepared by plasma thermal spray on aluminum substrate. The homogeneously dispersed composite powder for thermal spray was fabricated by mechanical alloying with ball mill. The friction tests of the composite layers and commercial aluminum alloys for comparison were performed in the temperature range of 20∼$260^{\circ}C$ with the interval of $40^{\circ}C$ with steel counter-face. Friction coefficient was recorded during test sequence, and the microstructure of surface and debris was investigated by optical and scanning electron microscope. Friction coefficients of composite and aluminum alloys at room temperature were similar except pure aluminum. As the temperature increase, friction coefficient was increased rapidly in AC4C, AC2A. But friction coefficient of $Al-SiC_{p}$ composite was not increased so much up to $220^{\circ}C$. Consequently, the reinforcement of $SiC_{p}$ into aluminum matrix increased the stability of friction coefficient as well as wear resistance.

전기분해를 이용한 난삭재의 다이아몬드 미세가공 (Diamond micro-cutting of the difficult -to -cut materials using Electrolysis)

  • 손성민;손민기;임한석;안중환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.951-954
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    • 2000
  • This paper presents a new cutting method, i.e. diamond cutting, aided by electrolysis, in order to cut ferrous materials with diamond tools. Diamond cutting is widely applied in manufacturing ultraprecision parts such as magnetic disk, polygon mirror, spherical/non-spherical mirror and copier drum, etc. because of the diamond tool edge sharpness. In general, however, diamond cutting cannot be applied to cutting steels, because diamond tools wear excessively in cutting iron based materials like steel due to their high chemical interaction with iron in high temperature. In order to suppress the diffusion of carbon from the diamond tool and to reduce increase of cutting force due to size effect, we attempt to change chemically the compositions of iron based materials using electrolysis in a limited part which will be soon cut. Through experiments under several micro-machining and electrolysis conditions, cutting using electrolysis, compared to conventional cutting, was found to result in a great decrease of the cutting force, a better surface and much less wear tool.

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RF 스퍼터링법에 의한 Al-Sn계 코팅베어링의 제작과 특성 평가 (Preparation of Al-Sn Coating Bearings by RF Sputtering Method and Evaluation of Their Properties)

  • 이찬식;이명훈
    • Journal of Advanced Marine Engineering and Technology
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    • 제24권6호
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    • pp.139-146
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    • 2000
  • The development of high performance materials is very important subject in order to enhance the properties of bearings whose role is to transfer energy harmoniously by reducing the problem of friction and wear down, etc. between the interacting solid surfaces in relative motion under high loads in comply with mechanical operating mechanism of engines. In this study, several (100-x)Al-xSn coating films (where x=85, 75, 65 atomic % at Al) on substrates which are abt. 2mm thickenss of Kelmet layer sintered back steel were prepared by using RF sputtering system. These coating films were observed the morphology by SEM(Scanning Electron Microscope) and investigated the crystal structure by XRD(X-ray Diffractor) for their properties. And friction coefficient of these films was measured by ball-on-disc tester for their tribological properties. From the experimental results, it was shown that high performance properties of bearing can be improved greatly by controlling the composition and morphology of material surface with effective use of the plasma-assisted sputtering process.

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이온질화 처리강 의 미끄름 마멸 특성 (The Sliding Wear Characteristics of Ion-Nitrided Steel)

  • 유봉환;성환태;조규식
    • 대한기계학회논문집
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    • 제8권3호
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    • pp.217-223
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    • 1984
  • 본 논문에서는 이온질화 처리강의 미끄름 마멸현상에 대하여 이론 및 실험적 으로 규명하고 종래의 질화법과 비교하였다. 또한 미끄럼 마멸을 나타내는 일반식 V/L=C*(P/H)를 이용하여 이온질화, 염욕질화 및 가스질화에서의 C 값을 구하였으며 여기에서 V는 마멸체적, L은 마멸길이, P는 마멸하중, H는 경도이며 C는 마멸상수이다.

보 이론에 의한 PSC 슬래브 교량의 해석 (Analysis of Prestressed Concrete Slab Bridge by the Beam Theory)

  • 한봉구;김덕현
    • 한국구조물진단유지관리공학회 논문집
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    • 제7권2호
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    • pp.115-124
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    • 2003
  • A prestressed concrete slab bridge is analyzed by the specially orthotropic laminates theory. Both the geometry and the material of the cross section of the slab are considered symmetrical with respect to the mid-surface so that the bending extension coupling stiffness, $B_{ij}=0$, and $D_{16}=D_{26}=0$. Each longitudinal and transverse steel layer is regarded as a lamina, and material constants of each lamina is calculated by the use of rule of mixture. This bridge with simple support is under uniformly distributed vertical and axial loads. In this paper, the finite difference method and the beam theory are used for analysis. The result of beam analysis is modified to obtain the solution of the plate analysis.

이단응력에서 침탄질화처리재의 피로거동 및 수명 해석 (The Fatigue Behavior and Life Analysis of Carbornitrizing SCM415 Steel under Two Level Block Loading)

  • 송삼홍;이상훈;심원형
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.903-907
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    • 1996
  • Under two level block loading, the carbornitrizing specimen can be expected to show different behavior from other uniform material because the properties of surface layer and inner material are different from each other. In this research, the modified Marco-Starkey cumulative theory, which considers load interaction effect, can predict the life of SCM415 carbornitrizing and original notched and smooth specimen, In the low-high test of carbornitrizing specimen which has long life, however, we may additionally consider the increase of life by means of the stress hardening of inner original material.

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스테인리스강의 가스질화에 미치는 전처리의 영향 (Effect of Pre-Treatment Characteristics on the Gas Nitriding of Stainless Steels)

  • 김한군;김윤현
    • 열처리공학회지
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    • 제17권5호
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    • pp.278-282
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    • 2004
  • Effect of pre-treatment on the gas nitriding process of austenitic stainless steels has been investigated and the following results were obtained. Minimum pre-treatment time was decreased to 5min with increasing treatment temperature from $200^{\circ}C$ to $600^{\circ}C$. Surface activation effect by the pre-treatment was maintained in the air up to holding time of 64hr, judging from the analysis result of gas nitrided specimens. The Depth of nitrided layer of STS 304 and 316 stainless steels were ranged from $5{\mu}m$ to $90{\mu}m$ at $440^{\circ}C{\sim}600^{\circ}C$. The X-ray diffraction intensity for austenitic stainless steels were increases as nitriding temperature from $440^{\circ}C$ to $600^{\circ}C$.

Tribochemical Mechanism of Borate of Triethanolamine in Water Solution by XPS

  • Du, Da-Chang;Kim, Seock-Sam;Suh, Chang-Min
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2001년도 제34회 추계학술대회 개최
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    • pp.374-379
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    • 2001
  • Tribochmical behaviors of a borate of triethanolamine in water solution were evaluated using a four-ball wear tester. X-ray photoelectron spectroscopy (XPS) was employed to study tribochemical species on worn scars of steel balls. Results show that a thick deposit layer was produced on the worn scars, which came from the decomposition of the borate. The surface film on the worn scars was mostly consisted with H$_{3}$BO$_{3}$, B$_{2}$O$_{3}$ and large amounts of ferricyanides.

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미세 내부 형상 가공을 위한 디스크 전극 이용 전해 가공 (Electrochemical Machining Using a Disk Electrode for Micro Internal Features)

  • 조찬희;김보현;주종남
    • 한국정밀공학회지
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    • 제25권7호
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    • pp.139-144
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    • 2008
  • Micro electrochemical machining was investigated to machine micro internal features. This method uses a micro disk tool electrode and can easily machine micro features inside of a micro hole, which are very difficult to make by the conventional processes. In order to limit the machining area and localize the electrochemical dissolution, ultra short pulses were used as power source and a micro disk electrode with insulating layer on its surface was used as a tool electrode. By electrochemical process, internal features, such as groove array, were fabricated on the stainless steel plate.