• Title/Summary/Keyword: Steel tube

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Development of Flow Forming Process for Hollow Shaped Parts from Seamless Steel Tube (유동성형을 이용한 중공형 부품 제조공정 개발)

  • Kwon, Y.N.;Kim, S.W.;Kim, B.J.;Park, E.S.;Cha, D.J.
    • Transactions of Materials Processing
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    • v.20 no.8
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    • pp.611-618
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    • 2011
  • Flow forming is an incremental forming process in which rollers are used to form cylindrical parts with repeated turning of both roller and starting material. Both sheet and tube can be used as the starting material. The process is highly useful for producing hollow shaped parts from a tube, with the benefit of the average strain in the final shape being significantly lower than that from a sheet material. In the present study, the flow forming process was studied and optimized for producing a hollow shaped part from seamless steel tube by both experiment and numerical analysis. Upon considering the difficulty of forming seamless steel sheet, the thickness reduction was distributed over several tool paths. In the end, an optimum process condition was attained, and the experiment verified the simulation results.

Investigations of different steel layouts on the seismic behavior of transition steel-concrete composite connections

  • Qi, Liangjie;Xue, Jianyang;Zhai, Lei
    • Advances in concrete construction
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    • v.8 no.3
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    • pp.173-185
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    • 2019
  • This article presents a comparative study of the effect of steel layouts on the seismic behavior of transition steel-concrete composite connections, both experimental and analytical investigations of concrete filled steel tube-reinforced concrete (CFST-RC) and steel reinforecd concrete-reinforced concrete (SRC-RC) structures were conducted. The steel-concrete composite connections were subjected to combined constant axial load and lateral cyclic displacements. Tests were carried out on four full-scale connections extracted from a real project engineering with different levels of axial force. The effect of steel layouts on the mechanical behavior of the transition connections was evaluated by failure modes, hysteretic behavior, backbone curves, displacement ductility, energy dissipation capacity and stiffness degradation. Test results showed that different steel layouts led to significantly different failure modes. For CFST-RC transition specimens, the circular cracks of the concrete at the RC column base was followed by steel yielding at the bottom of the CFST column. While uncoordinated deformation could be observed between SRC and RC columns in SRC-RC transition specimens, the crushing and peeling damage of unconfined concrete at the SRC column base was more serious. The existences of I-shape steel and steel tube avoided the pinching phenomenon on the hysteresis curve, which was different from the hysteresis curve of the general reinforced concrete column. The hysteresis loops were spindle-shaped, indicating excellent seismic performance for these transition composite connections. The average values of equivalent viscous damping coefficients of the four specimens are 0.123, 0.186 and 0.304 corresponding to the yielding point, peak point and ultimate point, respectively. Those values demonstrate that the transition steel-concrete composite connections have great energy dissipating capacity. Based on the experimental research, a high-fidelity ABAQUS model was established to further study the influence of concrete strength, steel grade and longitudinal reinforcement ratio on the mechanical behavior of transition composite connections.

Detection of tube defect using the autoregressive algorithm

  • Halim, Zakiah A.;Jamaludin, Nordin;Junaidi, Syarif;Yusainee, Syed
    • Steel and Composite Structures
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    • v.19 no.1
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    • pp.131-152
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    • 2015
  • Easy detection and evaluation of defect in the tube structure is a continuous problem and remains a significant demand in tube inspection technologies. This study is aimed to automate defect detection using the pattern recognition approach based on the classification of high frequency stress wave signals. The stress wave signals from vibrational impact excitation on several tube conditions were captured to identify the defect in ASTM A179 seamless steel tubes. The variation in stress wave propagation was captured by a high frequency sensor. Stress wave signals from four tubes with artificial defects of different depths and one reference tube were classified using the autoregressive (AR) algorithm. The results were demonstrated using a dendrogram. The preliminary research revealed the natural arrangement of stress wave signals were grouped into two clusters. The stress wave signals from the healthy tube were grouped together in one cluster and the signals from the defective tubes were classified in another cluster. This approach was effective in separating different stress wave signals and allowed quicker and easier defect identification and interpretation in steel tubes.

Axial behavior of square CFST encased seawater sea-sand concrete filled PVC/GFRP tube columns

  • Rong Su;Xian Li;Ziwei Li
    • Steel and Composite Structures
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    • v.47 no.6
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    • pp.781-794
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    • 2023
  • In order to directly apply seawater and sea sand in construction without desalination, a type of square concrete-filled steel tube (CFST) encased with prefabricated seawater sea-sand concrete filled Polyvinyl Chloride (PVC)/Glass Fiber Reinforced Polymer (GFRP) tube column was proposed. Twenty short columns were tested under uniaxial loads, and the test parameters included inner tube types, seawater sea-sand concrete replacement ratios, concrete strength, the wrapping area of Carbon Fiber Reinforced Polymer (CFRP) strips and the thickness of GFRP tube. The effects of the parameters on failure modes, loading capacity, ductility and strain responses were discussed. All the tested specimens failed with serious buckling of the steel tubes and fracture of the inner tubes. The specimens had good residual bearing capacity corresponding to 64% to 88.9% of the peak capacity. The inner GFRP tubes and PVC tubes wrapped by CFRP strips provided stronger confinement to the core concrete, and were good choices for the proposed columns. Moreover, an analytical model for the composite column with different inner tube types was proposed.

Study on the Strength of Limit Axial Force and Accumulated Limit Axial Force of Concrete Filled Square Tube Columns (콘크리트 충전 각형강관 기둥부재의 한계축력 및 누적한계축력에 관한 연구)

  • Seo, Seong Yeon;Jung, Jin Ahn;Kim, Sung Yong
    • Journal of Korean Society of Steel Construction
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    • v.17 no.5 s.78
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    • pp.605-615
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    • 2005
  • Experimental and analytical work was conducted to investigate the relations of axial force and deformational capacity of concrete-filled square steel tube columns. The test series consisting of 36 columns were tested under the constant axial load and horizontal cyclic load. The axial force of the columns that resisted under the cyclic lateral load was defined as a certified strength of limit axial force. The analytical model was defined as a cantilever beam-column. The axial force of the beam-column that resisted under the cyclic lateral load was defined as an accumulated certified strength of limit axial force. The purpose of this study is to investigate the certified strength of limit axial force of concrete-filled steel tube beam-columns, which were subjected to both axial and lateral load condition corresponding to a given constant rotation angle. Another purpose of this study is to discuss the comparison of the certified strength of limit axial force of concrete and the accumulated certified strength of limit axial force of concrete-filled steel tube columns.

A Evaluation on the Field Application of High Strength Concrete for CFT Column (고강도 CFT용 콘크리트의 현장적용성 평가 및 장기거동 예측)

  • Park, Je Young;Chung, Kyung Soo;Kim, Woo Jae;Lee, Jong In;Kim, Yong Min
    • Journal of the Korea Concrete Institute
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    • v.26 no.6
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    • pp.707-714
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    • 2014
  • CFT (Concrete-Filled Tube) is a type of steel column comprised of steel tube and concrete. Steel tube holds concrete and the concrete inside tube takes charge of compressive load. This study presents structural performance of the CFT column which has 73~100 MPa high strength concrete inside. Fluidity, mechanical compression, pump pressure test in flexible pipe were conducted for understanding properties of the high strength concrete. Material properties were achieved by various experimental tests, such as slump, slump flow, air content, U-box, O-Lot, L-flow. In addition, mock-up tests were conducted to monitor concrete filling, hydration heat, compressive strength. From construction sites in Sang-am dong and University of Seo-kang, long-term behaviors could be effectively predicted in terms of ACI 209 material model considering elastic deformation, shrinkage and creep.

Axial capacity of reactive powder concrete filled steel tube columns with two load conditions

  • Wang, Qiuwei;Shi, Qingxuan;Xu, Zhaodong;He, Hanxin
    • Steel and Composite Structures
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    • v.31 no.1
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    • pp.13-25
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    • 2019
  • Reactive powder concrete (RPC) is a type of ultra-high strength concrete that has a relatively high brittleness. However, its ductility can be improved by confinement, and the use of RPC in composite RPC filled steel tube columns has become an important subject of research in recent years. This paper aims to present an experimental study of axial capacity calculation of RPC filled circular steel tube columns. Twenty short columns under axial compression were tested and information on their failure patterns, deformation performance, confinement mechanism and load capacity were presented. The effects of load conditions, diameter-thickness ratio and compressive strength of RPC on the axial behavior were further discussed. The experimental results show that: (1) specimens display drum-shaped failure or shear failure respectively with different confinement coefficients, and the load capacity of most specimens increases after the peak load; (2) the steel tube only provides lateral confinement in the elastic-plastic stage for fully loaded specimens, while the confinement effect from steel tube initials at the set of loading for partially loaded specimens; (3) confinement increases the load capacity of specimens by 3% to 38%, and this increase is more pronounced as the confinement coefficient becomes larger; (4) the residual capacity-to-ultimate capacity ratio is larger than 0.75 for test specimens, thus identifying the composite columns have good ductility. The working mechanism and force model of the composite columns were analyzed, and based on the twin-shear unified strength theory, calculation methods of axial capacity for columns with two load conditions were established.

Effects of Preoxidation on High Temperature Wear of Piercing Plug Tool Steel Sliding Against SA210C Steel Used for Production of Seamless Tube (심리스 튜브 제조용 피어싱 플러그 공구강과 SA210C강의 고온 미끄럼 마모에 미치는 예비산화의 영향)

  • Choi, Byung-Young;Gu, Yoon-Sik
    • Journal of Surface Science and Engineering
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    • v.46 no.6
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    • pp.264-270
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    • 2013
  • Effects of preoxidation on high temperature wear of piercing plug tool steel sliding against SA210C steel used for production of seamless tube have been studied using a pin-on-disc CETR tribometer, under applied normal load of 20 N at $900^{\circ}C$ in air. It was found in the preoxidized pin specimens of piercing plug tool steel that the coefficient of friction decreased to about 0.4 at an initial stage followed by showing nearly constant value of about 0.4 during high temperature wear testing. On the other hand, it was also found in the pin specimens without preoxidation that the coefficient of friction increased and fluctuated, ranging from about 0.3 to 0.6 during the tests until the running period of about 800 sec. The compact and continuous Fe-oxide layer was formed on the contact surface of the preoxidized pin specimens after high temperature wear testing followed by penetrating along the grain boundaries of coarse ferrite in the decarburized region beneath the oxide layer due to the lower hardness of the region.

Behavior and design of stainless steel tubular member welded end connections

  • Kiymaz, Guven;Seckin, Edip
    • Steel and Composite Structures
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    • v.17 no.3
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    • pp.253-269
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    • 2014
  • Among the various alternatives to make a steel tubular member connection, making a slotted and gusset plate welded connection is one of the most frequently preferred alternatives. This type of connection is essentially an end connection that is made by slotting the tube longitudinally, inserting the gusset plate and then placing longitudinal fillet welds at the tube-to-plate interface. In this paper an experimental study on the behaviour of such connections in stainless steel is presented. 24 specimens were tested under concentrically applied axial tensile forces for varying tube-to-gusset plate weld lengths. Both circular and box section members were considered in the test program. Load-deformation curves were obtained and comparisons were made in terms of strength and ductility. The results obtained from the study were then critically examined and compared with currently available design guidance for slotted gusset plate welded tubular end connections. It is noted that no specific rules exist in international specifications on structural stainless steel which cover the design of such connections. Therefore, the results of this study are compared with the existing design rules for carbon steel.

Experimental and theoretical studies of confined HSCFST columns under uni-axial compression

  • Lai, M.H.;Ho, J.C.M.
    • Earthquakes and Structures
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    • v.7 no.4
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    • pp.527-552
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    • 2014
  • The development of modern concrete technology makes it much easier to produce high-strength concrete (HSC) or ultra-high-strength concrete (UHSC) with high workability. However, the application of this concrete is limited in practical construction of traditional reinforced concrete (RC) structures due to low-ductility performance. To further push up the limit of the design concrete strength, concrete-filled-steel-tube (CFST) columns have been recommended considering its superior strength and ductility performance. However, the beneficial composite action cannot be fully developed at early elastic stage as steel dilates more than concrete and thereby reducing the elastic strength and stiffness of the CFST columns. To resolve this problem, external confinement in the form of steel rings is proposed in this study to restrict the lateral dilation of concrete and steel. In this paper, a total of 29 high-strength CFST (HSCFST) columns of various dimensions cast with concrete strength of 75 to 120 MPa concrete and installed with external steel rings were tested under uni-axial compression. From the results, it can be concluded that the proposed ring installation can further improve both strength and ductility of HSCFST columns by restricting the column dilation. Lastly, an analytical model calculating the uni-axial strength of ring-confined HSCFST columns is proposed and verified based on the Von-Mises and Mohr-Coulomb failure criteria for steel tube and in-filled concrete, respectively.