• 제목/요약/키워드: Steel sludge

검색결과 59건 처리시간 0.034초

Recycling of Stainless Steel Grinding Sludge

  • Shimizu, Toru;Hanada, Kotarou;Adachi, Satoru;Katoh, Masahito;Hatsukano, Kanichi;Matsuzaki, Kunio
    • 한국분말야금학회:학술대회논문집
    • /
    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
    • /
    • pp.95-96
    • /
    • 2006
  • Stainless steel sludge is generated as a waste in the grinding process, and the possibility of recycling stainless steel is considered here. In this study, we considered the possibility of using the stainless steel sludge as metal powder for MIM or raw material for metal foam. For the MIM process, the metal powder will need some improvement, and flotation and spheroidizing processes of the sludge are necessary. For fabrication of the metal foam, untreated sludge can be used, and steel foam about 90% porosity is produced.

  • PDF

Recent Improvements in Integrated Zinc Control and Dust/Sludge Recycling at China Steel

  • Liu, Kuo-chung;Chiang, Shyh-yi
    • 대한전자공학회:학술대회논문집
    • /
    • 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
    • /
    • pp.437-442
    • /
    • 2001
  • In an integrated steel mill, zinc (Zn) inputs from raw materials and steel scrap are enriched in the dusts and sludges collected from gas and water cleaning systems. The reuse of these dusts and sludges must be controlled within certain limit to avoid Zn accumulation and related operational problems in blast furnace. An integrated system has been established at China Steel Corporation (CSC) to enhance the internal reuse of Zn-containing dust/sludge while keeping Zn input within control lim it. However. the performance of this system has not been very satisfactory until one and half years ago when a rationalization process was initiated. The essence of this rationalization process, the recent improvements in Zn control and dust and sludge reuse are reported and discussed.

  • PDF

Magnetic Abrasive Polishing for Internal Face of Stainless Steel Tube using Sludge Abrasive Grain

  • Kim, Hee-Nam;Soh, Dea-Wha;Hong, Sang-Jeen
    • 한국전기전자재료학회:학술대회논문집
    • /
    • 한국전기전자재료학회 2004년도 추계학술대회 논문집 Vol.17
    • /
    • pp.77-80
    • /
    • 2004
  • In this paper, we have investigated the characteristics of the magnetic abrasive using sludge on polishing of internal finishing of seamless stainless steel (STS304) tube applying magnetic abrasive polishing. Either white alumina (WA) or green carborundum (GC) grain was used to resin sludge at a low temperature, and the sludge of magnetic abrasive powder was synthesized and crushed into 200 meshes. Surface roughness was measured before and after polishing, and more than 40% of improvement of surface roughness was achieved when WA grain was used under a specific condition. Even though some degree of surface roughness due to deeper scratches still exist, but the result showed a prospective magnetic abrasive polishing using sludge with WA or GC grains.

  • PDF

Magnetic Abrasive Polishing for Internal Face of Seamless Stainless Steel Tube using Sludge Abrasive Grain

  • Kim, Hee-Nam
    • 동굴
    • /
    • 제78호
    • /
    • pp.23-27
    • /
    • 2007
  • In this paper, we have investigated the characteristics of the magnetic abrasive using sludge on polishing of internal finishing of seamless stainless steel tube applying magnetic abrasive polishing. Either white alumina grain was used to resin sludge at a low temperature, and the sludge of magnetic abrasive powder was synthesized and crushed into 200 meshes. Surface roughness was measured before and after polishing, and more than 40% of improvement of surface roughness was achieved when grain was used under a specific condition. Even though some degree of surface roughness due to deeper scratches still exist, but the result showed a prospective magnetic abrasive polishing using sludge with white alumina grains.

벤토나이트 혼합율에 따른 제강 슬래그 및 슬러지의 투수 특성 변화 (Characteristics of Saturated Hydraulic Conductivity in Steel Making Slag and Sludge according to Mixing Rate of Bentonite)

  • 우원재
    • 한국환경복원기술학회지
    • /
    • 제3권1호
    • /
    • pp.52-61
    • /
    • 2000
  • Permeability is important factor in the geotechnical problems, such as seepage discharge and dissipation of excess pore water pressure. The Kozeny-Carman equation works well for graded soils but serious discrepancies are found in clays. Major factor for these discrepancies is the tortuous flow path and unequal pore size. To estimate the permeability of fine grained soils, a permeability equation in which swelling potential is coupled with Kozeny-Carman equation is proposed in this study. To verify proposed equation, a series of variable head permeability test was carried out for steel making slag and sludge mixed with bentonite. The coefficients of permeability which is measured in the laboratory is compared with the values by the proposed equation. From the comparison, it is shown that the proposed equation can predict the coefficient of permeability of clays with satisfaction. As steel making slag and sludge is industry waste, it is reused as material of road foundation and cement but the rate of use is low. It mixed sodium-bentonite with high swelling property and permeability decrease effect. Then, Admixture investigates reuse possibility as liner of waste fill.

  • PDF

Al-9Si-0.3Mg 주조용 합금에서 Sludge 형성이 금형소착 반응층 두께에 미치는 영향 (Effect of Sludge Formation on the Thickness of Die Soldering Reaction Layer in Al-9Si-0.3Mg Casting Alloy)

  • 김헌주
    • 한국주조공학회지
    • /
    • 제30권2호
    • /
    • pp.76-82
    • /
    • 2010
  • Effect of reaction time and sludge formation on the thickness of die soldering reaction layer has been studied in Al-9Si-0.3Mg casting alloy. Ternary ${\alpha}_{bcc}-Al_8Fe_2Si$ and ${\alpha}_{hcp}-Al_8Fe_2Si$ intermetallic compounds formed at the interface of SKD61 tool steel by interaction diffusion of Al, Fe and Si atoms after 0.5hr and 6hr immersion time, respectively. Binary ${\eta}-Fe_2Al_5$ additionally formed at the interface of SKD61 tool steel after 10hr immersion time. Thickness of soldering reaction layer in die surface increased as immersion time increased from 0.5hr to 24hr. Sludge formation was ascertained in the samples which were immersed in the melts more than 10hr. Reaction of die soldering after sludge formation was more accelerated than that of before sludge formation due to a decrease in Fe content, followed by higher diffusion rate of Al in the melt by sludge formation.

슬러지 연마입자를 이용한 이음매 없는 스테인리스강 튜브내면의 자기연마 (Magnetic Abrasive Polishing for Internal Face of Seamless Stainless Steel Tube Using Sludge Abrasive Grain)

  • 김희남;윤여권;김상백;최희성
    • 한국자동차공학회논문집
    • /
    • 제12권6호
    • /
    • pp.151-157
    • /
    • 2004
  • In this paper deals with behavior of the magnetic abrasive using sludge on polishing characteristics in a new internal finishing of seamless stainless steel tube applying magnetic abrasive polishing. The magnetic abrasive using sludge-abrasive grain WA and GC used to resin bond fabricated low temperature. And sludge of magnetic abrasive powder fabricated that sludge was crused into 200 mesh. The previous research have made an experiment in the static state the movement of magnetic abrasive grain is nevertheless in the dynamic state. In this paper, We could have investigated into the changes of the movement of magnetic abrasive grain. In reference to this result, we could have made the experiment which is set under the condition of the magnetic flux density, polishing velocity according to the form of magnetic brush.

A Study on Magnetic Abrasive using Sludge

  • Kim, Hee-Nam
    • 동굴
    • /
    • 제82호
    • /
    • pp.8-12
    • /
    • 2007
  • In this paper, we have investigated the characteristics of the magnetic abrasive using sludge on polishing of internal finishing of seamless stainless steel tube applying magnetic abrasive polishing. Either green carborundum(GC) grain was used to resin sludge at a low temperature, and the sludge of magnetic abrasive powder was synthesized and crushed into 200 meshes. Surface roughness was measured before and after polishing, and more than 38% of improvement of surface roughness was achieved when grain was used under a specific condition. Even though some degree of surface roughness due to deeper scratches still exist, but the result showed a prospective magnetic abrasive polishing using sludge with green carborundum grains.

Preparation of Calcium Sulfate Hemihydrate Using Stainless Refinery Sludge and Waste Sulfuric Acid

  • Eun, Hee-Tai;Ahn, Ji-Whan;Kim, Hwan;Kim, Jang-Su;Sung, Ghee-Woong
    • 대한전자공학회:학술대회논문집
    • /
    • 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
    • /
    • pp.432-436
    • /
    • 2001
  • In this study, calcium sulfate(gypsum) powder was obtained using waste sulfuric acid and stainless refinery sludge by- produced from chemical reagent and the iron industry, by the neutralization of waste sulfuric acid. As variables for the experiment the mole ratio of the H$_2$SO$_4$ : Ca(OH)$_2$, the pH, the reaction temperature and time, the amount of catalyst were used. The crystal shape and microstructure of obtained powder were observed by XRD and SEM, and the thermal property was investigated by DTA. As the NaCl is added 0~20wt% as a catalyst to the H$_2$SO$_4$ : Ca(OH)$_2$, system it can be found that the crystal shape goes through the processes as follows : gypsum dihydratlongrightarrowgypsum hemihydrate+gypsum dihydratelongrightarrowgypsum hemihydrate. And gypsum hemihydrate is $\beta$-type as the result of DTA. As waste sulfuric acid and stainless refinery sludge were used, the pH of reacted solution (which was 0.8) was rapidly raised up to 8~9 by the addition of stainless sludge and gypsum dihydrate was produced as a by-product. Therefore, it was found that stainless refinery sludge is sufficiently applicable for the neutralization of waste sulfuric acid.

  • PDF

실리콘 제조 공정에서 발생한 실리콘 슬러지를 활용한 용강 SiC계 승온제 제조 연구 (Study on the Producing SiC Based Briquette for Raised Temperature of Molten Steel using Si Sludge Induced in the Process of Si Fabrication)

  • 이창현;이상로;박만복;구연수;이만승
    • 자원리싸이클링
    • /
    • 제26권6호
    • /
    • pp.45-49
    • /
    • 2017
  • 반도체 산업의 실리콘(Si) 제조과정에서 실리콘과 실리콘 카바이드(SiC)를 포함하는 폐 슬러리가 발생하게 된다. 폐 슬러리는 단순히 시멘트로 고형화하여 보관하거나 매립하는 방법이 있지만, 본 연구에서는 제강공정의 부원료인 승온제로 사용하는 방안이 제시되었다. 폐 슬러리를 정제하여 분말을 만들어 SiC계 슬러지 브리켓으로 재활용하였다. SiC계 슬러지 브리켓은 화학적 성분을 분석하고 투입시기와 투입량에 따른 승온제 특성을 관찰하였다. 이 결과 SiC계 슬러지 브리켓은 제강공장에서 저비용과 고효율로 용강온도를 높이는 효과가 있었다.