• 제목/요약/키워드: Steel pipe tee

검색결과 8건 처리시간 0.021초

이미지 신호를 이용한 원자력발전소 강재배관 Tee의 저주기 피로 거동 (Low-cycle Fatigue Behaviors of the Steel Pipe Tee of a Nuclear Power Plant Using Image Signals)

  • 김성완;전법규;정진환;김성도
    • 한국구조물진단유지관리공학회 논문집
    • /
    • 제23권6호
    • /
    • pp.77-83
    • /
    • 2019
  • 원자력발전소에 지진격리장치를 설치하면 지진에 의한 하중을 지진격리장치가 담당하면서 설치 전보다 큰 변위가 발생하게 될 것으로 예상되며, 변위증가에 따라 일부 설비의 지진리스크가 증가될 가능성이 있다. 특히 지진격리된 구조물과 일반 구조물을 연결하는 설비인 배관 시스템의 경우 지진리스크가 크게 증가될 것으로 예상된다. 본 연구에서는 원자력발전소 배관 시스템의 취약부위인 강재 배관 Tee의 한계상태를 누수로 정의하고 면내반복가력시험을 수행하였다. 강재 배관 Tee의 모멘트와 변형각은 기존의 센서를 이용한 계측이 어려우므로 이미지 신호를 이용하여 측정하였다. 본 연구에서는 3인치 강재 배관 Tee의 모멘트와 변형각의 관계를 이용한 누수 선도 및 저주기 피로 곡선들을 제시하였다.

강재 배관 Tee의 한계상태 평가를 위한 손상지수의 적용 (Application of Damage Index for Limit State Evaluation of a Steel Pipe Tee)

  • 김성완;윤다운;전법규;김성도
    • 한국구조물진단유지관리공학회 논문집
    • /
    • 제26권4호
    • /
    • pp.30-39
    • /
    • 2022
  • 원자력발전소 주요기기의 건전성 유지는 구조물의 안전성과 관련하여 매우 중요한 문제로 인식되고 있으며 배관시스템의 건전성은 원자력발전소의 안전과 관련된 매우 중요한 문제이다. 지진하중으로 인한 배관시스템의 실제 파괴모드는 피로균열에 의한 누수이며 구조적인 손상 메커니즘은 소성변형을 발생할 수 있는 큰 상대변위로 인한 저주기 피로이다. 이 연구에서는 원자력발전소의 배관시스템에서 3인치의 강재 직관과 강재 배관 Tee로 구성된 시험체에 대하여 다양한 크기의 일정한 진폭에 대하여 면내반복가력실험을 수행하였다. 지진하중으로 인한 배관시스템에서 발생하는 상대변위를 고려하기 위하여 하중진폭을 증가시켰으며, 강재 배관 Tee의 한계상태인 피로균열에 의한 누수가 발생할 때까지 수행하였다. 힘과 변위의 관계에 대하여 손상모델에 기반을 둔 손상지수를 이용하여 한계상태를 표현하였다. 그 결과 손상지수를 이용하여 강재 배관 Tee의 한계상태를 정량적으로 표현할 수 있음을 확인할 수 있었다.

다중 회귀 분석을 활용한 Tee-Pipe 버링 공정에서 찢어짐 방지를 위한 피어싱 펀치 형상 최적 설계 (Multiple Regression Analysis for Piercing Punch Profile Optimization to Prevent Tearing During Tee Pipe Burring)

  • 이영섭;김준영;강정식;홍석무
    • 소성∙가공
    • /
    • 제26권5호
    • /
    • pp.271-276
    • /
    • 2017
  • A tee is the most common pipefitting used to combine or divide fluid flow. Tees can connect pipes of different diameters or change the direction of a pipe run. To manufacture tee type of stainless steel pipe, combinations of punch piercing and burr forming have been widely used in the industry. However, such method is considerably time consuming with regard to performing empirical work necessary to attain process conditions to prevent upper end tearing of the tee product and meet target tee height. Numerous experiments have shown that the piercing profile is the main cause of defects mentioned above. Furthermore, the mold design is formed through trial and error according to pipe diameters and changes in requirements. Thus, the objective of this study was to perform piercing and burring process analysis via finite element analysis using DYNAFORM to resolve problems mentioned above. An optimization design method was used to determine the piercing punch profile. Three radii of the piercing punch (i.e., large, small, and joined radii) were selected as design variables to minimize thinning of a tee pipe. Based on results of correlation and multiple regression analyses, we developed a predictive approximation model to satisfy requirements for both thickness reduction and target height. The new piercing punch profile was then applied to actual tee forming using the developed prediction equation. Model results were found to be in good agreement with experimental results.

탄소강 배관 티에서의 유동가속부식으로 인한 감육 현상 규명 (Identification on a Local Wall Thinning by Flow Acceleration Corrosion Inside Tee of Carbon Steel Pipe)

  • 김경훈;이상규;강덕원
    • 한국분무공학회지
    • /
    • 제16권2호
    • /
    • pp.82-89
    • /
    • 2011
  • When pipe components made of carbon steel in nuclear, fossil, and industry plants are exposed to flowing fluid, wall thinning caused by FAC(flow accelerated corrosion) can be generated and eventually ruptured at the position of pressure boundary. The aim of this study is to identify the locations at which local wall thinning occurs and to determine the turbulence coefficient related to local wall thinning. Experiment and numerical analyses for the tee sections of down scaled piping components were performed and the results were compared. In particular, flow visualization experiment which was used alkali metallic salt was performed to find actual location of local wall thinning inside tee components. In order to determine the relationship between turbulence coefficients and local wall thinning, numerical analyses were performed for tee components in the main feedwater systems. The turbulence coefficients based on the numerical analyses were compared with the local wall thinning based on the measured data. From the comparison of the results, the vertical flow velocity component(Vr) flowing to the wall after separating in the wall due to the geometrical configuration and colliding with the wall directly at an angle of some degree was analogous to the configuration of local wall thinning.

배관계 티에서 유동가속부식으로 인한 난류속도성분과 국부감육의 관계 규명 (Identification between Local Wall Thinning and Turbulent Velocity Components by Flow Acceleration Corrosion inside Tee of Pipe System)

  • 김경훈;이상규;조연수;황경모
    • 설비공학논문집
    • /
    • 제23권7호
    • /
    • pp.483-491
    • /
    • 2011
  • When pipe components made of carbon steel in nuclear, fossil, and industry are exposed to flowing fluid, wall thinning caused by FAC(flow accelerated corrosion) can be generated and eventually ruptured at the portion of pressure boundary. A study to identify the locations generating local wall thinning and to disclose turbulence coefficient related to the local wall thinning was performed. Experiment and numerical analyses for tee of down scaled piping components were performed and the results were compared. In particular, flow visualization experiment which was used alkali metallic salt was performed to find actual location of local wall thinning inside tee components. To disclose the relationship between turbulence coefficients and local wall thinning, numerical analyses were performed for tee components. The turbulence coefficients based on the numerical analyses were compared with the local wall thinning based on the measured data. From the comparison of the results, the vertical flow velocity component(Vr) flowing to the wall after separating in the wall due to the geometrical configuration and colliding with the wall directly at an angle of some degree was analogous to the configuration of local wall thinning.

Finite element modeling of tubular truss bearings

  • Kozy, B.;Earls, C.J.
    • Steel and Composite Structures
    • /
    • 제5권1호
    • /
    • pp.49-70
    • /
    • 2005
  • This paper reports on finite element analysis techniques that may be applied to the study of circular hollow structural sections and related bearing connection geometries. Specifically, a connection detail involving curved steel saddle bearings and a Structural Tee (ST) connected directly to a large-diameter Hollow Structural Section (HSS) truss chord, near its open end, is considered. The modeling is carried out using experimentally verified techniques. It is determined that the primary mechanism of failure involves a flexural collapse of the HSS chord through plastification of the chord wall into a well-defined yield line mechanism; a limit state for which a shell-based finite element model is well-suited to capture. It is also found that classical metal plasticity material models may be somewhat limited in their applicability to steels in fabricated tubular members.

고압용 분기배관의 사용압력에 관한 연구 (A Study on the Working Pressure of TBP Used in High Pressure)

  • 이성호
    • 설비공학논문집
    • /
    • 제22권11호
    • /
    • pp.781-787
    • /
    • 2010
  • To improve the efficiency of piping, recently the pre-fabrication piping system has been introduced, and much attention has been paid to TBPs which can replace Tee-joint. Forming and forming analysis on TBPs made from Carbon steel pipes for pressure service(KS D 3562 Sch40) and Stainless steel pipes(KS D 3576 20S) have been conducted to determine working pressure. Forming and forming analysis objects are $32A{\times}25A$, $40A{\times}25A$, $40A{\times}32A$, $50A{\times}25A$, $50A{\times}32A$, $50A{\times}40A$ TBPs.

Probabilistic failure analysis of underground flexible pipes

  • Tee, Kong Fah;Khan, Lutfor Rahman;Chen, Hua-Peng
    • Structural Engineering and Mechanics
    • /
    • 제47권2호
    • /
    • pp.167-183
    • /
    • 2013
  • Methods for estimating structural reliability using probability ideas are well established. When the residual ultimate strength of a buried pipeline is exceeded the limit, breakage becomes imminent and the overall reliability of the pipe distribution network is reduced. This paper is concerned with estimating structural failure of underground flexible pipes due to corrosion induced excessive deflection, buckling, wall thrust and bending stress subject to externally applied loading. With changes of pipe wall thickness due to corrosion, the moment of inertia and the cross-sectional area of pipe wall are directly changed with time. Consequently, the chance of survival or the reliability of the pipe material is decreased over time. One numerical example has been presented for a buried steel pipe to predict the probability of failure using Hasofer-Lind and Rackwitz-Fiessler algorithm and Monte Carlo simulation. Then the parametric study and sensitivity analysis have been conducted on the reliability of pipeline with different influencing factors, e.g. pipe thickness, diameter, backfill height etc.