• 한국전산구조공학회:학술대회논문집
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• 한국전산구조공학회 1994년도 봄 학술발표회 논문집
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• pp.181-188
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• 1994

Generally, the structural material shows rate dependent behaviors, which require to constitute different strain-stress relations according to strain rates. Conventional rate- independent constitutive equations used in general purpose finite analysis programs are inadequate for dynamic finite strain problems. In this paper, a rate dependent constitutive equation for elastic-plastic material was developed. The plastic stretch rate was modeled based on slip model with dislocation velocity and density so that there is no yielding condition, and no loading conditions. Non-linear hardening rule was also introduced for finite strain. Material constants of present constitutive equation were determined by experimental data of mild steel. The constitutive equation was applied to uniaxile tension. It was appeared that the present constitutive equation well simulates rate dependent behaviors of mild steel.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 춘계학술대회논문집
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• pp.127-130
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• 2003

Electrolytic polishing is the anodic dissolution process in the transpassive state. It removes non-metallic inclusions and improves mechanical and corrosion resistance of stainless steel. Electrolytic polishing is normally used to remove a very thin layer of material from the surface of a metal object. An electrolyte of phosphoric, sulfuric and distilled water has been used in this study. In the low current density region, there can be found plateau region and material removal process and leveling process occur successively. In this study, an electrochemical polishing process using pulse current is adopted as a new electrochemical polishing process. In electrochemical machining processes, it has been found that pulse electrochemical processes provide an attractive alternative to the electrochemical processes using continuous current. Hence, this study will discuss the electrochemical polishing processes in low current density region and pulse electrochemical polishing.

• Journal of Welding and Joining
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• 제21권4호
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• pp.63-68
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• 2003

Scanning electron microscopy (SEM) has been used as a surface measurement instrument and a tool for lithography in semiconductor process due to its high density localized beam. For those purposes, however, the maximum current of SEM Is less than 100pA, which is not enough fo material processing. In this paper SEM was modified to increase the amount of current reaching a specimen from gun part where current is generated, the possibility of applying SEM to material processing, especially microjoining, was investigated. The maximum current of SEM after modifications was measured up to 10$\mu$A, which is about 10$^{5}$ times greater than before modifications. Through experiments such as eutectic solder wetting on thin 304 stainless steel foil and microjoining of 10$\mu$m thick 304 stainless steel, the intensity of electron beam of SEM proved to be great enough fur material processing as heat source. And a tight jig system was found necessary to hold materials close enough fur successful microloining.

• 한국공작기계학회논문집
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• 제10권3호
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• pp.61-67
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• 2001

The remaining life estimation for the aged component is very important because mechanical properties of the compo-nents are degraded with time of service exposure in high temperature etc. The destructive method is widely used for the estimation of material degradation, but it has a difficulty in preparing specimens from in-service industrial facilities. In order to evaluate the feasibility of ultrasonic evaluation method for properties of high temperature materials, 2.25Cr-1Mo steel specimens which were prepared by the isothermal aging heat treatment at 63$0^{\circ}C$ were evaluated by ultra-sonic measurements investigating the change of velocities and attenuation coefficient. In this results, attenuation coefficient was found to be sensitive to material degradation mainly attributed to the change of grain size and the precipitation of impurities in grain boundaries, but velocity was not for all specimens.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1995년도 추계학술대회 논문집
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• pp.728-731
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• 1995

Miniaturzed specimen technology permits mechanical bechanical behavior to be determined using a minimum volume of material. because it is almost impossible to sample the conventional specimen for the fracture toughness test without damage to the rotor. In addition, it is different to collect a large amount of actual turbine rotor steels. Hence seven kinds of specimen with different degradation levels were prepared by isothermal aging heat treatment at 630 .deg. C. Test material was 1Cr-1Mo-0.25V steel which was widely used for turbine rotor material. The relation between fracture toughness and DBTT was investigated The characteristics of minaturized impact speciments technique was discussed. Finally, the estimating method of fracture toughness using a single impact specimen was introduced.

• 한국해양공학회지
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• 제9권1호
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• pp.132-141
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• 1995

The purpose of the present study is to investigate the statistical characteristics of m and C in the fatigue crack propagation law, da/dN=C(.DELTA.K)/sup m/ and to studies on the randomness of fatigue crack propagation and retardation behavior. Fatigue tests were perfomed on 32 CT specimens of SPV50 steel under the same one condition. First, the value of m and C were determined for each specimen, and all the data were analyzed statistically. second, the material's resistance to fatigue crack propagation is modeled as a stchastic process, which varies randomly along the crack path. The statistical analysis of the material resistance is performed with the data obtained by constant load controlled tests. Finally, retardation behavior was examined experimentally by using a CT specimen, and a retardation parameters were analyzed statistically.

• 한국해양공학회지
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• 제12권2호통권28호
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• pp.22-32
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• 1998

Many of steel structures having little internal damping consist of stiffened plates. In case that viscoelastic materials are adhered to the stiffened plates for the reduction of structure-borne noise, their effects are varied by the adhered position and dynamic characteristics of the structures as well as their material properties and adhered amount. In this paper, sound reduction effects of viscoelastic materials partially adhered to the different positions of a stiffened steel plate have been investigated by the measurement of vibratory velocity and sound intensity. The results show that optimal adherent positions of viscoelastic materials to reduce sound radiation power are the loop areas of modes.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2001년도 추계학술대회논문집A
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• pp.222-227
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• 2001

Nonlinear acoustic effect has been considered as an effective tool for the evaluation of material degradation. In this paper, the applicability of nonlinear acoustic effect to the evaluation of degradation of 2.25Cr-1Mo steel is investigated. Firstly, a number of 2.25Cr-1Mo steel samples were heat-treated, and their damage mechanism was examined. Secondly, Ultrasonic nonlinear parameter was measured. Nonlinear acoustic parameter was found to be clearly sensitive to the material degradation.

• 한국공작기계학회논문집
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• 제10권2호
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• pp.10-17
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• 2001

Drilling is one of the most important operations performed in the machining industry. And the material of the workpiece has a profound effect on the tool life, the surface finish produced and the overall economy of the process. Hot-rolled high strength steels have been used for automobile structural material, owing to high hardness and machinability of the material. However, in the drilling of hot-rolled high strength steels, the current knowledge of tool wear and machinability are insuf-ficient. There, it is desirable to monitor drill wear status and hole quality changes during the hole drilling process. Accordingly, this paper deals with the cutting characteristics of the hot-rolled high strength steels using common HSS drill. The performance variables include the drilling thrust, torque and drill wear data obtained from drilling experiments con-ducted on the workpiece. Also drill were is measured by acoustic emission system and computer vision system.

• 산업기술연구
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• 제21권A호
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• pp.17-26
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• 2001

The fatigue strength of SM55C has significantly decreased by 83% compared with atmosphere where distilled exists due to strong erosive action of acid fog. The reason is inferred in a way that strong acid erosive material such as acid fog act and give rise to multi-site crack on the surface. Several fatigue clacks occurred under the acid fog repeat the process of division and unification on the surface and form a long non-propagating crack throughout the circumference of experimented steel. However, in the depth, many parts do not show much trace of unification, and the depth is not as big as the one of normal crack shape. 10% of $CaCl_2$ causes strong erosive reaction to material. Then eventually make the life of fatigue shooter. On the other hand, 20% of $CaCl_2$ beings about oxidized material organic crack closing due to weak erosive reaction.