• Title/Summary/Keyword: Steel material

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Effect of FRP composites on buckling capacity of anchored steel tanks

  • Al-Kashif, M.A.;Ramadan, H.;Rashed, A.;Haroun, M.A.
    • Steel and Composite Structures
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    • v.10 no.4
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    • pp.361-371
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    • 2010
  • Enhancement in the seismic buckling capacity of steel tanks caused by the addition of fiber reinforced polymers (FRP) retrofit layers attached to the outer walls of the steel tank is investigated. Three-dimensional non-linear finite element modeling is utilized to perform such analysis considering non linear material properties and non-linear large deformation large strain analysis. FRP composites which possess high stiffness and high failure strength are used to reduce the steel hoop stress and consequently improve the tank capacity. A number of tanks with varying dimensions and shell thicknesses are examined using FRP composites added in symmetric layers attached to the outer surface of the steel shell. The FRP shows its effectiveness in carrying part of the hoop stresses along with the steel before steel yielding. Following steel yielding, the FRP restrains the outward bulging of the tank and continues to resist higher hoop stresses. The percentage improvement in the ultimate base moment capacity of the tank due to the addition of more FRP layers is shown to be as high as 60% for some tanks. The percentage of increase in the tank moment capacity is shown to be dependent on the ratio of the shell thickness to the tank radius (t/R). Finally a new methodology has been explained to calculate the location of Elephant foot buckling and consequently the best location of FRP application.

Effects of Corrosion Resistance Characteristics of Opponent Materials in relative Motion on Sliding Wear Behavior of Mild Carbon Steel (상대재 내식성이 철강재료의 미끄럼마모 특성에 미치는 영향)

  • Lee, Han-Young
    • Tribology and Lubricants
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    • v.35 no.2
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    • pp.139-147
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    • 2019
  • This study investigates the effects of corrosion resistance characteristics of opponent materials in relative motion on the sliding wear behavior of mild carbon steel. Pin specimens made of mild carbon steel are tested at several sliding speeds against mating discs made of two types of alloyed steels, such as type D2 tool steel (STD11) and type 420 stainless steel (STS420J2), with different corrosion resistance characteristics in a pin-on-disc type sliding wear test machine. The results clearly show that the sliding wear behavior of mild carbon steel is influenced by the corrosion resistance characteristics of the mating disc materials at low sliding speeds. However, the sliding wear behavior at high sliding speeds is irrelevant to the characteristics because of the rising temperature. During the steady state wear period, the sliding wear rate of mild carbon steel against the type 420 stainless steel at a sliding speed of 0.5 m/s increases considerably unlike against the type D2 tool steel. This may be because the better corrosion resistance characteristics achieve a worse tribochemical reactivity. However, during the running-in wear period at low sliding speeds, the wear behavior of mild carbon steel is influenced by the microstructure after heat treatment of the mating disc materials rather than by their corrosion resistance characteristics.

Hardness Distribution and Microstructures of Electric Resistance Spot Welded 1GPa Grade Dual Phase Steel (1GPa급 DP강 전기저항점용접부의 경도분포와 미세조직의 상관관계)

  • Na, Hye-Sung;Kong, Jong-Pan;Han, Tae-Kyo;Chin, Kwang-Geun;Kang, Chung-Yun
    • Journal of Welding and Joining
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    • v.30 no.2
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    • pp.76-80
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    • 2012
  • In this study, the effect of the welding current on the hardness characteristics and microstructure in the resistance spot welding of 1GPa grade cold-rolled DP steel was investigated, Also, correlation between the hardness and microstructure was discussed. In spite of the change in the welding current, the hardness distributions near weld was similar. the hardness in the HAZ and the fusion zone was higher than that of the base metal and the hardness in the fusion zone was variated with the location. Especially, the hardness of HAZ adjacent to the base metal showed maximum value, and softening zone in the base metal adjacent to HAZ was found. With the increasing of welding current, there were no difference in maximum hardness and average hardness in the fusion zone were, but the hardness of the softening zone reduced. The difference in the hardness in each location of weld due to grain size of prior austenite. The softening of the base metal occurred by tempering of the martensite.

Study on Life Evaluation of Die Casting Mold and Selection of Mold Material (다이캐스팅 금형의 내구 수명평가와 금형강 소재 선정에 대한 연구)

  • Kim, Jinho;Hong, Seokmoo;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.3
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    • pp.7-12
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    • 2013
  • In Die casting process, the problem of die degradation is often issued. In oder to increase of die life the material degradation of die steel was investigated using test core pins. Three test core pins were positioned in front of the gate entry and observed washout and soldering resistance during Mg die casting process. The test parameters are set as different commercial die materials, coatings condition and hardness of die surface. Usign 220t magnesium die casting machine was employed to cast AZ91 magnesium alloys. After 150 shots, macroscopic observation of die surface was carried out. Additional 50 cycles later, test pins were chemically cleaned with 5% HCl aqueous solution to find out the existence of washout and soldering layers. Microstructural characterization of die surface and the die roughness measurement were performed together. Computational simulation using AnyCasting program was also beneficial to correlate the extent of die damage with the position of test pin inside die cavity. As results, the optimal combination of die steel with productive coating as well as its hardness was drawn out. it will be helpful to decide the material and condition considering increasing of tool life.

Behavior of circular CFT columns subject to axial force and bending moment

  • Kwak, Ji-Hyun;Kwak, Hyo-Gyoung;Kim, Jin-Kook
    • Steel and Composite Structures
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    • v.14 no.2
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    • pp.173-190
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    • 2013
  • The major objective of this paper is to evaluate the behavior and ultimate resisting capacity of circular CFT columns. To consider the confinement effect, proper material models with respect to the confinement pressure are selected. A fiber section approach is adopted to simulate the nonlinear stress distribution along the section depth. Material nonlinearity due to the cracking of concrete and the yielding of the surrounding steel tube, as well as geometric nonlinearity due to the P-${\Delta}$ effect, are taken into account. The validity of the proposed numerical analysis model is established by comparing the analytical predictions with the results from previous experimental studies about pure bending and eccentric axial loading. Numerical predictions using an unconfined material model were also compared to investigate the confinement effects on various loading combinations. The ultimate resisting capacities predicted by the proposed numerical model and the design guidelines in Eurocode 4 are compared to evaluate the existing design recommendation.

Investigation of Galling In Forming Galvanized Steel Sheet

  • Altan, Taylan;Kardes, Nimet;Kim, Hyunok
    • Corrosion Science and Technology
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    • v.10 no.1
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    • pp.1-5
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    • 2011
  • The major purpose of the present study is to evaluate the performance of various galvanized (GI) or galvannealed (GA) mild steels and AHSS in stamping applications. Finite Element Analysis (FEA) of selected stamping operations was conducted to estimate the critical pressure boundary conditions that exist in practice. Using this information, laboratory tribotests, e.g. Twist Compression (TCT), Deep Drawing (DDT) and Strip Drawing (SDT) Tests, were developed to evaluate the performance of selected lubricants and die materials/coatings in forming galvanized steels of interest. The sheet materials investigated included mild steels and AHSS (e.g. DP600 GI/GA, DP780 GI/GA, TRIP780 GA and DP980 GI/GA). Experimental results showed that galvanized material resulted in more galling, while galvannealed material showed more powdering and flaking. The surface roughness and chemical composition of galvanized sheet materials affected the severity of galling under the same testing conditions, i.e. lubricants and die materials/coatings. The results of this study helped to determine the critical interface pressure that initiates lubricant failure and galling in stamping selected galvanized sheet materials. Thus, to prevent or postpone the critical interface conditions, the results of this study can be used to select the optimum combination of galvanized sheet, die material, die coating and lubricant for forming structural automotive components.

Aging Evaluation of Duplex Cast Stainless Steel Using Ball Indentation Test (볼 압입시험을 이용한 2상 주조 스테인리스강의 열화 평가)

  • Kim Jin-Weon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.9 s.240
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    • pp.1253-1261
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    • 2005
  • Cast stainless steel (CSS) is thermally aged by a long term exposure in the range of nuclear power plant operating temperature. The thermal aging is a cause of concern for the continued safe and reliable operation of CSS nuclear components. Therefore, an assessment of degradation in material properties of these components has been importantly considered. In this study the ball indentation tests were performed on four cast stainless steels aged at $400^{\circ}C$ for 3600 hours, to investigate the applicability of ball indentation test to the assessment of aging degradation of cast stainless steels. Thus, the reliability of ball indentation test for aged CSS was analyzed by evaluating the scattering of data tested from each material and by comparing tensile properties obtained from ball indentation test and standard tensile test. Also, the tensile properties of aged CSS obtained from ball indentation test were compared with those predicted by the evaluation procedure developed on the basis of material database for aged CSS.

A Study on the Vibration Behavior of Composite Laminate under Tensile Loading by ESPI (ESPI에 의한 인장하중 하에서의 복합재 적층판의 진동 거동에 관한 연구)

  • Yang, Seung-Pil;Kim, Koung-Suk;Jung, Hyun-Chul;Chang, Ho-Seob;Kim, Chong-Soo
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.516-521
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    • 2000
  • Most of studies, using ESPI method, have handled tension, thermal and vibration analysis, and is limited to isotropic materials. However, tension and vibration simultaneously are loaded in real structure. Also, almost study using ESPI method is locally limited to the analysis on the isotropic materials and a few studies on the anisotropic materials have reported. Existing methods, such as the accelerometer method and FEA method, to analyze vibration have some disadvantages. Using the accelerometer method that is generally used to analyze vibration phenomena, it is impossible to analyze vibration on the oscillating body and one can observe no vibration mode shape during experiment. In case of the FEA method, it is difficult to define boundary conditions correctly if the shape of a body tested is complex, and one can just obtain vibration mode shapes on the peak amplitude in each modes. In this study, plane plate of stainless steel(STS304), isotropic material, that is used as structural steel is analyzed about vibration characteristics under tension. Also, in the study of stainless steel, the characteristics of composite material(AS4/PEEK) used as high strength structural material in aircraft is evaluated about vibration under tension, and studies the effect of tension on vibration.

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The Estimation of Dynamic/Impact Strength Characteristics of High Tensile Steel by Dynamic Lethargy Coefficient (동적무기력계수에 의한 고장력강의 동적.충격강도 특성 평가)

  • 송준혁;박정민;채희창;강희용;양성모
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.2
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    • pp.96-100
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    • 2002
  • The purpose of this paper is presented a rational method of predicting dynamic/impact tensile strength of high tensile steel materials widely used fur structural material of automobiles. It is known that the ultimate strength is related with the loading speed and the Lethargy Coefficient from the tensile test. The Dynamic Lethargy Coefficient is proportional to the disorientation of the molecular structure and indicates the magnitude of defects resulting from the probability of breaking the bonds responsible for its strength. The coefficient is obtained from the simple tensile test such as failure time and stresses at fracture. These factors not only affect the static strength but also have a great influence on the dynamic/impact characteristics of the joist and the adjacent structures. This strength is used to analyze the failure life prediction of mechanical system by virtue of its material fracture. The impact tensile test is performed to evaluate the life parameters due to loading speed with the proposed method. Also the evaluation of the dynamic/impact effect on the material tensile strength characteristics is compared with the result of Campbell-Cooper equation to verify the proposed method.

Nonlinear Analysis Method of the Reinforced Concrete Member Considering the Geometric and the Material Nonlinearities (기하비선형과 재료비선형을 동시에 고려한 철근콘크리트 부재의 비선형 해석)

  • Han, Jae-Ik;Lee, Kyung-Dong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.6 no.3
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    • pp.129-138
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    • 2002
  • The purpose of this study is to propose the nonlinear analysis method which combines the nonlinear incremental method with the layered method to solve the problems due to the geometric and the material nonlinearities. As numerical analysis models, the reinforced concrete simple beam and the steel arch frame are used to verify the algorithm of the proposed nonlinear method. The results are gotten from the computation procedures. According to the results of this study, the fracture pattern of the beam according to the ratio of tensile steel and the strength of the concrete and the steel can be estimated by the proposed method. Therefore, the load-deflection curve of structure can be, exactly, depicted by the proposed method. Also, the rupture load, the site and the depth of crack of the beam can analytically be checked by the proposed method. In this respect, the proposed method contributes for the solving the stability problem of the actual structure.