• Title/Summary/Keyword: Steel material

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Development of High Strength and Low Loss Overhead Conductor(II) - Electric Properties (고강도 저손실 가공송전선의 개발(II) - 전기적 특성)

  • Kim, Byung-Geol;Kim, Shang-Shu;Park, Joo-Hwan
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.18 no.12
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    • pp.1159-1165
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    • 2005
  • New conductor is developed by using high strength nonmagnetic steel(NM) wire as the core of overhead conductor This conductor is called ACNR overhead conductor(Aluminum Conductor Nonmagnetic Steel Reinforced). Formed by the combination of aluminum alloy wire and high strength nonmagnetic steel wire, it has about the same weight and diameter as conventional ACSR overhead conductor. To enhance properties beneficial in an electrical and mechanical conductor during the Process of high strength nonmagnetic steel wire, we made a large number of improvements and modifications in the working process, aluminum cladded method, and other process. ACNR overhead conductor, we successfully developed, has mechanical and electrical properties as good as or even better than conventional galvanized wire. Microstructure of raw material NM wire was austenite and then deformed martensite after drawing process. Strength at room temperature is about $180kgf/mm^2\~200kgf/mm^2$. The conductivity at 0.78 mm thickness of Aluminum cladded M wire is about $7\%$ IACS higher than $20\%$IACS of HC wire used as core of commercial ACSR overhead conductor. The corrosion resistance is about 3 times higher than that of HC wire.

Simulation of Prestressed Steel Fiber Concrete Beams Subjected to Shear

  • Lu, Liang;Tadepalli, P.R.;Mo, Y.L.;Hsu, T.T.C.
    • International Journal of Concrete Structures and Materials
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    • v.10 no.3
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    • pp.297-306
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    • 2016
  • This paper developed an analytical software, called Simulation of Concrete Structures (SCS), which is used for numerical analysis of shear-critical prestressed steel fiber concrete structures. Based on the previous research at the University of Houston (UH), SCS has been derived from an object-oriented software framework called Open System for Earthquake Engineering Simulation (OpenSees). OpenSees was originally developed at the University of California, Berkeley. New module has been created for steel fiber concrete under prestress based on the constitutive relationships of this material developed at UH. This new material module has been integrated with the existing material modules in OpenSees. SCS thus developed has been used for predicting the behavior of the prestressed steel fiber concrete I-beams and Box-beams tested earlier in this research. The analysis could well predict the entire behavior of the beams including the elastic stiffness, yield point, post-yield stiffness, and maximum load for both web shear and flexure shear failure modes.

Experimental and Application Examples of Composite Beams Strengthened by Lower End Compression Member and Upper Tension Reinforcement (단부 하부 압축재와 상부 인장 철근으로 보강한 합성보의 실험 및 적용 사례 연구)

  • Oh, Jung-Keun;Shim, Nam-Ju
    • Journal of Korean Association for Spatial Structures
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    • v.19 no.1
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    • pp.83-91
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    • 2019
  • The BX composite beam is designed to have the same cross-section regardless of the size of the momentum, which is a disadvantage of the existing steel structure. Combination of the H-beam end compressive material and the H-section steel tensile reinforcement according to the moment size in a single span, It is possible to say that it is an excellent synthesis which increases the performance. When underground and overhead structures are constructed, it is possible to reduce the bending, increase lateral stiffness, reduce construction cost, and simplify joints. The seamability of the joining part is a simple steel composite beam because of the decrease of the beam damping at the center of the beam and the use of the end plate of the new end compressing material. In the case of structures with long span structure and high load, it is advantageous to reduce the material cost by designing large steel which is high in price at less than medium steel.

Axial compression behavior of double-skinned composite tubular columns under pure compression on concrete cores

  • Lee, Jeonghwa;Byun, Namju;Kang, Young Jong;Won, Deok Hee;Kim, Seungjun
    • Steel and Composite Structures
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    • v.43 no.4
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    • pp.431-445
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    • 2022
  • A double-skinned composite tubular (DSCT) column, which is an internally confined concrete-filled tubular column with a hollow section, has been developed for efficient use of materials that reduce self-weight and enhance seismic performance. It exhibits excellent material behavior with ductility owing to the confinement induced by outer and inner steel tubes. This study conducted axial compression tests considering the effects of steel tube thickness and hollow diameter ratios of DSCT columns on the material behavior of confined concrete under pure axial compression on concrete cores. From the axial compression tests, various combinations of outer and inner tube thicknesses and two different hollow section ratios were considered. Additionally, confined concrete material behavior, axial strength, failure modes, and ductility of DSCT columns were evaluated. Based on this study, it was concluded that the tests show a good correlation with peak strength and shapes of nonlinear stress-strain curves presented in literature; however, the thinner outer and inner steel tubes may reduce the ductility of DSCT columns when using thinner outer and inner tubes and higher confined stress levels. Finally, the minimum thickness requirements of the steel tubes for DSCT columns were discussed in terms of strength and ductility of test specimens.

Evaluation of the Springback Characteristics for Automotive Steel Sheets by the S-Rail Forming Test (S-레일 시험을 통한 자동차용 판재의 스프링백 특성 평가)

  • Kwon, ln-Jae;Rim, Jae-Kyu;Kim, Hyung-Jong
    • Journal of Industrial Technology
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    • v.21 no.B
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    • pp.287-294
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    • 2001
  • This study is aimed to evaluate the springback characteristics of automotive steel sheets through the S-rail forming test and to find the process condition under which springback can be reduced. Die set for the S-rail test has been made according to the dimension of the NUMISHEET '96 benchmark model. Experiment and finite element analysis have been performed on two kinds of automotive steel sheets: mild steel, SPCEN and high strength steel, SPRC. The test results show that the amount of springback is larger on the high strength steel SPRC than on the mild steel SPCEN, and decreases with increasing blank holding force as the case of material flow. And the reduction of friction has the effect of lowering the blank holding force in view of punch force and material flow. It is shown that the strain distribution over the whole specimen and along the specified sections calculated from the finite element analysis coincides with the measured data except local differences.

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Cost minimization of prestressed steel trusses considering shape and size variables

  • Aydin, Zekeriya;Cakir, Ebru
    • Steel and Composite Structures
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    • v.19 no.1
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    • pp.43-58
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    • 2015
  • There are many studies on the optimization of steel trusses in literature; and, a large number of them include a shape optimization. However, only a few of these studies are focused on the prestressed steel trusses. Therefore, this paper aims to determine the amounts of the material and cost savings in steel plane trusses in the case of prestressing. A parallel-chord simply supported steel truss is handled as an example to evaluate the used approach. It is considered that prestressing tendon is settled under the bottom bar, between two end supports, using deviators. Cross-sections of the truss members and height of the truss are taken as the design variables. The prestress losses are calculated in two steps as instantaneous losses and time-dependent losses. Tension increment in prestressing tendon due to the external loads is also considered. A computer program based on genetic algorithm is developed to solve the optimization problem. The handled truss is optimized for different span lengths and different tendon eccentricities using the coded program. The effects of span length and eccentricity of tendon on prestressed truss optimization are investigated. The results of different solutions are compared with each other and those of the non-prestressed solution. It is concluded that the amounts of the material and the cost of a steel plane truss can be reduced up to 19.9% and 14.6%, respectively, by applying prestressing.

Optimum Cathodic Protection for Stainless Steel Shaft of Small-Size Boat (소형선박용 스테인리스강 축의 음극방식 응용)

  • Bae, I.Y.;Park, J.D.;Kang, D.S.;Lee, M.H.;Kim, K.J.
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.11a
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    • pp.232-233
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    • 2005
  • Stainless steel has been stably used closed by passivity oxidation films($Cr_2O_3$) is made by neutral atmospheric environment. However, passivity oxidation films of the surface of stainless steel occasionally comes to be destroyed in seawater which is influenced by an environment having halogen ion like $Cl^-$, then, localization corrosion comes to occur. Stainless steel 304 for shaft system material of the small-size FRP fishing boat on seawater environments made an experiment on simulation of sacrifical anode(Al, Zn). Through these experiment and study, following results have been obtained ; According to the field inspection and corrosion simulation, the corrosion on the 2nd class stainless steel shaft(STS 304) in FRP fishing boat has been verified to occur by crevice corrosion and galvanic corrosion etc.. According to the comparison and analysis of Stainless steel 304 shaft materials after simulation leaving unprotected and applying cathodic protection, unprotected shaft specimen of stainless steel 304 was severely corroded, but, protected shaft specimen was not totally corroded. This result is assumed to be made by the facts that anodic reaction, $Fe{\rightarrow}Fe^{2+}$ + $2e^-$, has been restricted by the cathodic protection current of sacrificial anode material.

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Study on Hydrogen Effect in TIG Welded Stainless Steel (TIG 용접된 스테인리스강의 수소영향에 대한 연구)

  • Lee, Jin-Kyung;Lee, Sang-Pill;Bae, Dong-Su;Lee, Joon-Hyun
    • Journal of Power System Engineering
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    • v.20 no.6
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    • pp.58-63
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    • 2016
  • A stainless steel has high corrosion resistance because of nickel in material, so it is used as materials for transportation and storage of hydrogen. In this study, TIG(tungsten ingot gas) welding was carried out on the stainless steel using the storage vessel of hydrogen. The microscopic structures at each region of TIG welded material such as HAZ, weld and base metals using optical microscope were observed. And the damage behavior of stainless steel that underwent the hydrogen charging using nondestructive evaluation was also studied. Ultrasonic test, which is the most generalized nondestructive technique, was applied to evaluate the relationship between the ultrasonic wave and mechanical properties at each zone of TIG welded stainless steel. The velocity and attenuation coefficients of ultrasonic wave didn't show a remarkable difference at each region of welded stainless steel. However, the attenuation coefficient was the highest at the weld zone when hydrogen charged stainless steel. In addition, acoustic emission test was also used to study the dynamic behavior of stainless steel experienced both hydrogen charging and weld. Lots of AE event at elastic region of stress-strain curve were occurred both the hydrogen charged specimen and the free specimen.

Seismic behavior of steel tube reinforced concrete bridge columns

  • Tian, Tian;Qiu, Wen-liang;Zhang, Zhe
    • Steel and Composite Structures
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    • v.28 no.1
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    • pp.63-71
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    • 2018
  • This paper reports an experimental study that was accomplished to assess the seismic behavior of steel tube reinforced concrete bridge columns (SBCs). The motivation of this study was to verify a supposition that the core steel tube may be terminated at a rational position in the column to minimize the material cost while maintaining the seismic behavior of this composite column. Four SBC specimens were tested under combined constant axial load and cyclic reversed lateral loads. The unique variable in the test matrix was the core steel tube embedment length, which ranged from 1/3 to 3/3 of the column effective height. It is observed that SBCs showed two distinctly different failure patterns, namely brittle shear failure and ductile flexural failure. Tests results indicate that the hysteretic responses of SBCs were susceptible to the core steel tube embedment length. With the increase of this structural parameter, the lateral strength of SBC was progressively improved; the deformability and ductility, however, exhibited a tendency of first increase and then decrease. It is also found that in addition to maintained the rate of stiffness degradation and cumulative energy dissipation basically unchanged, both the ductility and deformability of SBC were significantly improved when the core steel tube was terminated at the mid-height of the column, and these were the most unexpected benefits accompanied with material cost reduction.

A Study on the Corrosion and Degradation of Boiler Tubes Steel in Fossil Power Plant

  • Baik, Young Min;Jeong, Hee Don;Kweon, Young Gak
    • Corrosion Science and Technology
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    • v.5 no.4
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    • pp.123-128
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    • 2006
  • It was analyzed the causes of boiler tube rupture due to a degradation and corrosion on the boiler tubes in fossil power plant. The experiments were carried out among samples taken from the operating facilities. The result were analyzed based on experimental results from mechanical strength, microstructure observation, and hardness measurement in order to determine the cause of local rupture on boiler tubes. In general, 2.25Cr-1Mo steel generates carbides, it is coarsened, its ductility and strength abruptly decreased as degradation is in progress, In order to confirm this phenomenon, we observed changes of the mount of Cr and Mo of carbide by carrying out EDX chemical composition analysis. The amount of Cr and Mo in the degraded material or service exposed material gradually increased the amount of Mo but initially they were almost maintained at the same amount. Furthermore, we observed that the carbide become coarsened both in the grain and at the grain boundary. Tensile test was carried out to measure a material hardness and to recognize a drop-off of hardness. Overall result for tensile strength and hardness turned out to be lower than new material and mechanical strength and hardness was degraded as the material degradation was in progress.