• Title/Summary/Keyword: Steel liner

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A Study on the Optimum Shape of Basalt Liner for Inner Wall Protection of Ball Mill (볼밀의 내벽 보호용 현무암 라이너의 최적형상에 관한 연구)

  • Wang, Jee-Seok;Kim, Jong-Do;Yoon, Hee-Jong
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.6
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    • pp.753-760
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    • 2007
  • For protection of the cylinder wall of the ball mill for grinding raw ore. the inner side of the cylinder is covered with rubber liner. The rubber is easily worn down because the rubber relatively soft compared with raw ore. So the rubber liner in the ball mill cylinder must be replaced almost every year and the cost for replacing rubber liner formidable. In this paper, for reducing or excluding the cost of replacing rubber liner the basalt liner is designed. The basalt materials are generally harder than raw ore and the basalt liner in the ball mill does not wear down and so it can be used almost permanently. The concave surfaces are made on the liner of the ball mill and the liner in the cylinder wall plays also the role of raising the steel balls mixed in the raw ore. The section profiles of the concave surface have an important effect on the performance of the ball mill. The deep concave grooves raise the steel balls to high levels and give the large potential energy to the steel balls impacting to the raw ore. But if the concave grooves are too deep. the steel balls raised too high by the concave grooves fly along the parabolic path and reach to the other side of cylinder wall and so the steel balls do not play the roles of grinding the raw ore. The forces acting to a steel ball in a concave groove of the cylinder liner are also analyzed in this paper. The formulas calculating the height and the impact point of the steel ball are introduced and presented. Based to these formulas, the optimum section profiles of the basalt liner are presented.

Seismic performance of the thin-walled square CFST columns with lining steel tubes

  • Wang, Xuanding;Liu, Jiepeng;Wang, Xian-Tie;Cheng, Guozhong;Ding, Yan
    • Steel and Composite Structures
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    • v.44 no.3
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    • pp.423-436
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    • 2022
  • This paper proposes an innovative thin-walled square concrete filled steel tubular (CFST) column with an octagonal/circular lining steel tube, in which the outer steel tube and the inner liner are fabricated independently of each other and connected by slot-weld or self-tapping screw connections. Twelve thin-walled square CFST columns were tested under quasi-static loading, considering the parameters of liner type, connection type between the square tube and liner, yield strength of steel tube, and the axial load ratio. The seismic performance of the thin-walled square CFST columns is effectively improved by the octagonal and circular liners, and all the liner-stiffened specimens showed an excellent ductile behavior with the ultimate draft ratios being much larger than 1/50 and the ductility coefficients being generally higher than 4.0. The energy dissipation abilities of the specimens with circular liners and self-tapping screw connections were superior to those with octagonal liner and slot-weld connections. Based on the test results, both the finite element (FE) and simplified theoretical models were established, considering the post-buckling strength of the thin-walled square steel tube and the confinement effect of the liners, and the proposed models well predicted the hysteretic behavior of the liner-stiffened specimens.

A Case Study on Buckling Incidents of Steel Liner under External Water Pressure (외수압에 의한 강관 라이닝 좌굴 사례 연구)

  • Chung, Kyujung;Chung, Kyungmun;Shin, Hyohee;Kim, Daeho
    • Journal of the Korean GEO-environmental Society
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    • v.12 no.12
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    • pp.13-20
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    • 2011
  • The main objective of this paper is finding the influence factors and their degree of importance to steel liner's safety by investigating and evaluating the buckling incidents of steel tunnel liner under external water pressure. The study was based on the detailed investigation to the design conditions and incident shapes at 2m diameter waterway tunnel with a partially buckled internal steel liner and concrete backfilled lining as the raw water transmission pipe line of regional water supply project. Appropriate buckling theory capable of applying this incident points was selected by referring the existing literature and compared with the results of investigation. Also, hydrogeological characteristics of this site on buckling pressure was evaluated. The result of this study was shown that both the hydrogeological characteristics of upper geologic layers and proper tunnel construction are important factors on buckling at steel liner, and hydraulic gradient level should be decided according to the hydrogeological characteristics. This incident case analysis on steel liner of pressurized waterway tunnel was expected to provide more information for realizing the problems and improvements at each design, construction and maintenance stages.

Burst capacity of pipe under corrosion defects and repaired with thermosetting liner

  • Akram, Ali;Mustaffa, Zahiraniza;Albarody, Thar M. Badri
    • Steel and Composite Structures
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    • v.35 no.2
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    • pp.171-186
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    • 2020
  • This paper aims at providing insights on the use of thermosetting liner for the repair of offshore pipelines exposed to corrosion and leakage. The work which covers both experimental and numerical approaches were aspired due to the high cost of repair for pipelines, limitations of thermoplastic material and limited study of reinforced thermosetting liner. The experiment involves a destruction test called the burst test, carried out on an API 5L X42 carbon steel pipe under four case studies, namely (i) intact pipe, (ii) pipe with corrosion defect, (iii) pipe with corrosion defect and repaired with thermosetting liner and (iv) pipe with leakage and repaired with thermosetting liner. The numerical simulation was developed to first validate the experimental results and later to optimize the design of the thermosetting liner in terms of the number of layers required to restore the original strength of the pipe. The burst test shows an improvement in 23% of the burst capacity for the pipe with corrosion defects, after being repaired with a three-layer thermosetting liner. The parametric studies conducted showed that with an addition of thermosetting layers, the burst capacity improves by an average of 1.85 MPa. In conclusions, the improvement in strength can be further increased with increasing thickness of the thermosetting liner. The thermosetting liner was also determined to fail first inside the host pipe.

Design Parameters for Development of flexible Linear Shaped Charge (가소성 선형 성형폭약 제조를 위한 설계변수에 관한 연구)

  • 박근순;임한욱
    • Tunnel and Underground Space
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    • v.13 no.3
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    • pp.225-234
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    • 2003
  • The structures to be demolished have become diverse in types from reinforced concrete to steel. The demand for demolition of steel structures is recently increasing in Korea. Most of flexible linear-shaped charges for steel demolition are now imported from foreign countries. To determine the optimum parameters of design far domestic development of flexible linear-shaped charges, some basic experiments have been carried out and their results are summarized as follows; Copper is shown to be superior to aluminium and lead as a liner material. It is also proved that the optimum apex angle of liner is 90$^{\circ}$ in comparision with 45$^{\circ}$, 60$^{\circ}$ and 120$^{\circ}$ Adequate thickness of liners, standoff distance in terms of quantity of explosives are also examined. Explosives and liners are required to be plasticized in order to improve the bond between explosives and various shapes of steel structures.

A study on behavior characteristics of liner plate with depth (토피고 변화에 따른 Liner Plate 거동특성에 관한 연구)

  • Jeong, Ji-Su;Ji, Young-Hwan;Cho, Hyun;Hur, In-Young;Lee, Seung-Ho
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.14 no.2
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    • pp.131-139
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    • 2012
  • In this study, the numerical analysis has been conducted in order to check behavior characteristics of liner plate made of corrugated steel from urban small sized tunnel excavation. The analysis was conducted with five kinds of conditions like 5 m, 10 m, 15 m, 20 m and 25 m to examine the behavior characteristics of liner plate according to the depth of cover. Analysis results showed that the maximum axial stress and the maximum displacement occurs in the lower end of the member, and the maximum shear stress occurs in the upper part of the member. Also, change of displacement, stress shearing stress of liner plate based on various depth of cover are existed, but the difference is slight, and by increasing depth of cover, structural stability is gradually ensured.

Correlation of Microstructure and Tribological Properties of Mo Blended Fe-Base Coatings Fabricated by Atmospheric Plasma Spraying (대기 플라즈마 용사 공정에 의해 제조된 철계합금-몰리브덴 혼합 코팅층의 미세조직 및 내마모성)

  • Lee, Illjoo;Park, Hyungkwon;Lee, Changhee
    • Journal of Welding and Joining
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    • v.32 no.5
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    • pp.65-71
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    • 2014
  • Atmospheric plasma spraying (APS) is world-widely used process in the automotive industry as a method to provide wear resistance coatings for engine cylinder bore, using various materials. The weight of engine blocks can be considerably decreased by removing cast iron liners, which can finally result in the improvement of fuel efficiency. In this study, five kinds of powder materials, 1.2C steel powder and 1.2C steel powder mixed with 5, 10, 15, 20 wt.%. molybdenum powder, were deposited by atmospheric plasma spraying in order to investigate the effect of molybdenum on the wear resistance of coatings. Microstructural analysis showed that molybdenum splats were well distributed in 1.2C steel matrix with intimate bonding. The molybdenum added coatings showed better tribological properties than 1.2C steel coating. However, above the 15 wt.%. blending fraction, wear resistance was somewhat degraded with poor roughness of worn surface due to the brittle fracture occurred in molybdenum splats. Consequently, compared to conventional liner material, gray cast iron, 10 wt. pct. molybdenum blended 1.2C steel coating showed much better tribological properties and therefore it looks very feasible to replace gray cast iron liner.

A Study on the Tubular Alumina Liner Subjected to High Pressure and High Temperature (고온 고압용 튜브형 알루미나 라이너에 관한 연구)

  • Oh, Je-Hoon;Lee, Dai-Gil;Lee, Su-Jeong;Lee, Jong-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.6
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    • pp.884-895
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    • 1997
  • The finite element analysis for the tubular alumina liner which was shrink-fitted into a heat treated high speed steel (HSS) sleeve and subjected to high inner pressure and high temperature was performed. The parameters for the analysis were the interference between the alumina and the HSS, the temperature, the inner pressure, the coefficient of friction between the alumina and the HSS, and the taper at the sleeve ends. From the analysis, it was found that the tensile hoop stresses were decreased when the end parts of the HSS sleeve were tapered and the tensile stresses were decreased as the coefficient of friction between the alumina and the HSS was decreased. Also it was found that the alumina might be used as the structural liner for high pressure and high temperature when it was shrink-fitted into a heat treated HSS sleeve.

A Study on the Application of Soilcrete Cement for Improvement of marine Clay (해성점토지반 개량을 위한 소일크리트 고화재의 적용성에 관한 연구)

  • 천병식;김진춘
    • Journal of Ocean Engineering and Technology
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    • v.14 no.3
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    • pp.72-77
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    • 2000
  • In this paper, the effect of ground improvement and the countermeasure for the increase of strength in soft ground (wasted fill, marine clay) was studied through utilization of Soilcrete Cement as a material of ground improvement. Soil samples were obtained from $\bigcirc$$\bigcirc$$\bigcirc$ sanitary landfill to assess the applicability of the clay liner using Soilcrete Cement. Several laboratory tests were performed with the samples and skin corrosion tests of steel pipe covered with Soilcrete Cement were performed. As a result, Soilcrete Cement is considered to be applicable to the construction site and to be effective for the prevention of the corrosion of the steel pipe.

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Design and Test of ElectroMagnetic Acoustic Transducer applicable to Wall-Thinning Inspection of Containment Liner Plates (격납건물 라이너 플레이트 감육 검사를 위한 전자기 초음파 트랜스듀서의 설계 및 성능 평가)

  • Han, Soon Woo;Cho, Seung Hyun;Kang, To;Moon, Seong In
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.15 no.1
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    • pp.46-52
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    • 2019
  • This work proposes a noncontact ultrasonic transducer for detecting wall-thinning of containment liner plates of nuclear power plants by measuring their thickness without physical contact. Because the containment liner plate is designed to prevent atmospheric leakage of radioactive substances under severe nuclear accident, its wall-thinning inspection is important for safety of nuclear power plants. Wall-thinning investigation of containment liner plates have been carried out by measuring their thickness with contact-type ultrasonic thickness gauge by inspectors and needs a lot of time and cost. As an alternative, an electromagnetic acoustic transducer measuring precisely thickness of containment liner plates without any physical contact or couplant was suggested in this research. A transducer generating and measuring shear ultrasonic waves in thickness direction was designed and wave field produced by the transducer was analyzed to verify the design. The working performance of the suggested transducer was tested with carbon steel plate specimens with various thicknesses. The test result shows that the proposed transducer can measure thickness of the specimens precisely without any couplant and implies that swift scanning of wall-thinning of containment liner plates will be possible with the proposed transducer.