• 제목/요약/키워드: Steel disk

검색결과 224건 처리시간 0.025초

미끄럼조건에 따라 TiN 코팅볼과 스틸디스크에 형성되는 산화막이 마찰특성에 미치는 영향 (The Effect of Oxide Layer Formed on TiN Coated Ball and Steel Disk on Friction Characteristics in Various Sliding Conditions)

  • 조정우;이영제
    • Tribology and Lubricants
    • /
    • 제17권6호
    • /
    • pp.459-466
    • /
    • 2001
  • In this study, the effects of oxide layer formed on the contact parts of TiN coated ball and steel disk on friction characteristics in various sliding conditions were investigated. AISI52100 steel ball was used for the substrate of coated ball specimens, which were prepared by depositing TiN coating with 1(m in coating thickness. AISI1045 steel was used for the disk type counter-body. To investigate the effect of oxide layer on the contact parts of two materials, the tests were performed both in air for forming oxide layer on the contact parts and in nitrogen environment to avoid oxidation. From the test results, the frictional characteristic between the two materials was predominated by iron oxide layer that formed on wear tract of counter-body and this layer caused friction transition and high friction. And the adhesive wear occurred from steel disk to TiN coated ball caused the formation of oxide layer on counter parts between the two materials.

Friction transition diagram considering the effects of oxide layer formed on contact parts of TiN coated steel ball

  • Cho, C.W.;Lim, J.S.;Lee, Y.Z.
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
    • /
    • pp.179-180
    • /
    • 2002
  • In this study. the friction transition diagram based on the effect of oxide layer formation on contact surface between TiN coated steel ball and uncoated steel disk was constructed. From the diagram. it can be seen that as the contact load increases. the contact number of cycle at the beginning of oxide layer formation decreases linearly and as the coating thickness increases and the surface roughness of steel disk increases under same contact load. that increases. For the coated ball specimen, a AISI 52100 steel ball was used and AISI 1045 steel was used for the disk counter part.

  • PDF

크레인용 시브 강재의 마멸특성 평가 (The Evaluation on Wear Characteristics of the Crane Sheave)

  • 박용재;류중북;김석삼
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 2004년도 학술대회지
    • /
    • pp.306-311
    • /
    • 2004
  • The sliding wear characteristics of the crane sheave were investigated using a pin-on-disk rig tester The experiment was conducted using a high carbon steel wire that was upper material, also carbon steel castings and carbon steel for machine structural use that was disk material. There are various operating conditions in this work. At the room temperature, we carried out the wear test under a grease lubrication. The results of wear test showed that carbon steel for machine structural use have lower wear volume, also the wear curves are linearly increased with increasing of sliding velocity The wear mechanism of a disk is the abrasive, adhesion, and fatigue wear under lubrication.

  • PDF

탄소주강품과 경강선재간의 미끄럼 마멸특성 (The Sliding Wear Characteristics of the Carbon Steel Castings against High Carbon Steel Wire Rods)

  • 류중북;채영훈;김석삼
    • Tribology and Lubricants
    • /
    • 제19권4호
    • /
    • pp.223-229
    • /
    • 2003
  • The sliding wear characteristics of the crane sheave were investigated using a pin-on-disk rig tester. The experiment was conducted using a high carbon steel wire that was upper material, also carbon steel castings that was disk material. There are various operating conditions in this work. At the room temperature, we carried out the wear test under a grease lubrication and dry condition. The results of wear test showed that an annealed-casted have lower, also the wear curves are linearly increased with increasing of sliding distance. For the specific wear rate of annealed-casted, the wear resistance was increased with decreasing diameter of wire. The wear of a wire and a disk have a different mechanism, the one is the abrasive wear due to fatigue wear under lubrication, another is the adhesion wear under dry condition.

Al-Si Coated Boron Steel과 Zn Coated DP Steel 이종금속의 DISK Laser 용접부 미세조직과 경도 (Microstructures and Hardness of DISK Laser Welds in Al-Si Coated Boron Steel and Zn Coated DP Steel)

  • 안용규;강정윤;김영수;김철희;한태교
    • Journal of Welding and Joining
    • /
    • 제29권1호
    • /
    • pp.90-98
    • /
    • 2011
  • Al-Si coated Boron steel and Zn coated DP steel were welded using DISK laser and the microstructure and hardness of the weld were investigated. Full penetration was obtained, when the welding speed was lower than 4m/min. In the specimen welded with laser power of 3 kW and welding speed of 2 m/min, the hardness was the highest in the heat affect zone in the boron steel (HAZ-B) and that of the heat affect zone in the DP steel (HAZ-D) was lower than HAZ-B. The hardness of fusion zone was in between those of HAZ-B and HAZ-D. The decreased hardness from each HAZ to base metal(BM) could be explained that ferrite contents increases when access to the BM. The variation of hardness in the welds could be explained by the difference of microstructure, that is, full martensite in HAZ-B, mixture of martensite and bainite in the fusion zone, and the mixture of martensite, ferrite and bainite in HAZ-D.

Behavior of Bridge Bearings for Railway Bridges under Running Vehicle

  • Choi, Eun-Soo;Yu, Wan-Dong;Kim, Jin-Ho;Park, Sun-Hee
    • International Journal of Railway
    • /
    • 제5권1호
    • /
    • pp.10-21
    • /
    • 2012
  • Open steel plate girder (OPSG) bridges are the most prevalent railroad bridge type in Korea, constituting about 40% of all railroad bridges. Solid steel bearings, known as line type bearings, are placed in most OSPG railway bridges. However, the line type rigid bearings generate several problems with the bridge's dynamic behavior and maintenance in service. To compare and investigate the dynamic behaviors of line type, spherical and disk bearings, the vertical displacements of each bearing, including fixed and expansion type, under running vehicles are measured and analyzed. The displacements of disk and spherical bearings are measured after replacing the line type bearings with spherical and disk bearings. This study also analyzed dynamic behaviors of bridges. Furthermore, the deformation of the PTFE (Polytetrafluoroethylene) plate that is placed inside of expansion type spherical and disk bearings is measured and its effect on the dynamic behavior of the bridges is discussed. The up-lift phenomenon at the bearings installed for the steel bridges is estimated. The vertical displacements at mid-span of the bridges are compared according to the bearing types. Finally, the 1st mode natural frequencies are estimated, and the relationship to the vertical displacement is discussed.

디스크 받침에 의한 철도 판형교의 고유진동수 및 동적 거동 변화 (Variation of Natural Frequency and Dynamic Behavior of Railway Open-Steel-Plate-Girder Bridge with Installing Disk Bearings)

  • 최은수;이희업;김성일;김이현
    • 한국강구조학회 논문집
    • /
    • 제18권4호
    • /
    • pp.437-446
    • /
    • 2006
  • 철도판형교는 한국철도 교량에서 약 40%를 차지하고 있는 중요교량 형식중의 하나이다. 그러나 판형교의 대표적인 교량받침은선받침으로 거동 및 유지관리에 상당한 문제들을 발생시키고 있다. 이러한 문제를 해결하기 위한 방안연구의 일환으로 본 연구에서는 판형교의 실교량을 선정하여 선받침을 폴리우레탄 디스크 받침으로 교체하였다. 폴리우레탄 디스크 받침은 탄성받침의 일종으로 폴리우레탄 패드를 사용하여 탄성을 구현한다. 철도 판형교에 이와 같이 탄성받침을 설치하는 경우 실교량의 동특성의 변화 및 동적 거동의 변화를 디젤기관차 재하실험 및 운행차량에 의한 거동 계측을 통해서 분석 평가하였다. 탄성받침에 의해서 판형교의 1차모드 고유진동수가 3% 감소하였으며, 2차 및 3차모드의 고유진동수는 7 및 15% 감소하였다. 디스크 받침에 의해서 판형교의 동적 수직 처짐은 증가하였으나, 디스크의 변형을 제거한 교량의 순수 변형에 의한 처짐은 거의 증가하지 않는다. 교축직각방향의 변위는 디스크 받침의 전단핀 역할에 의해서 감소하는 경향을 보였다. 또한, 수평방향의 가속도도 탄성 받침에 의해서 거의 변화가 없었다.

크레인시브와 로프소선간의 미끄럼 마멸특성에 관한 기초연구 (A Fundamental Study for the Sliding Wear Characteristics of the Crane Sheave Against a Rope Wire)

  • 류중북;채영훈;김석삼
    • 대한기계학회논문집A
    • /
    • 제27권11호
    • /
    • pp.1873-1880
    • /
    • 2003
  • The sliding wear characteristics of the crane sheave were investigated using a pin on disk rig tester. The experiment was conducted using a high carbon steel wire that was upper material, also carbon steel castings that was disk material. There are various operating conditions in this work. At the room temperature, we carried out the wear test under a grease lubrication and dry condition. The results of wear test showed that an annealed-casted have lower, also the wear curves are linearly increased with increasing of sliding distance. For the specific wear rate of annealed-casted, the wear resistance was increased with decreasing diameter of wire. The wear of a wire and a disk have a different mechanism, the one is the abrasive wear due to fatigue wear under lubrication, another is the adhesion wear under dry condition.

탄소주강과 경강선재간의 미끄럼 마멸특성 (The Sliding Wear Characteristics of Carbon Steel Castings against High Carbon Steel Wire Rods)

  • 류중북;채영훈;김석삼
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 2001년도 제33회 춘계학술대회 개최
    • /
    • pp.319-326
    • /
    • 2001
  • The sliding wear characteristics of carbon steel castings were Investigated using a ball on disk type tester. The experiment was conducted using high carbon steel wire rods as ball material and carbon steel castings as disk material and different operating conditions, at room temperature under a lubrication and dry conditions. The results showed that the carbon steel castings appeared average wear volume Is lowed after annealing under a lubrication conditions and wear curve linear Increased. The specific wear rate of carbon steel castings Increased with wire diameter lubrication and dry also Increased 125 times In Ory. The sliding wear mechanism were Investigated due to fatigue wear lubrications and abrasive wear dries also wire Included fatigue and abrasive wear by plastic flow.

  • PDF

두가지 기구운동을 하는 타이타늄 합금과 스테인레스 스틸 디스크에 대한 초고분자량 폴리에틸렌 핀의 마멸 (Wear of UHMWPE Pins against Ti-alloy and Stainless Steel Disks Moving in Two Kinematic Motions)

  • 이권용;김석영;김신윤
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 2000년도 제32회 추계학술대회 정기총회
    • /
    • pp.67-71
    • /
    • 2000
  • The wear behaviors of ultrahigh molecular weight polyethylene pins against titanium alloy and stainless steel disks moving in two different kinematic motion were investigated by conducting repeat pass rotational sliding and linear reciprocal sliding wear tests. Linear reciprocal motion wore more the polyethylene pin than did repeat pass rotational motion for both disk materials. It means that the repeated directional change of contact stresses generates more wear debris in polyethylene. For the linear reciprocal sliding tests, titanium alloy disks were damaged with some scratches after one million cycles but no surface damage was observed on the polyethylene pins. On the other hand, for the repeat pass rotational sliding tests, all titanium alloy disks were severely abraded on the entire region of sliding track. This phenomenon can be interpreted by that stress fatigue under repeated sliding contact initiated titanium oxide layer wear particles from disk surface, and these hard particles were embedded into polyethylene pin and then they severely abraded the disk surface. From these results it can be concluded that the kinematic motion in pin-on-disk wear tests play a crucial role on the wear behaviors of UHMWPE pins against titanium alloy and stainless steel disks.

  • PDF