• Title/Summary/Keyword: Steel corrosion

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Corrosion Behavior of the parts of Carbon Steel Bolted GECM(Graphite Epoxy Composite Material)/Al plates (탄소강 볼트 체결된 GECM(Graphite Epoxy Composite Material)/Al 판재의 구성 부재의 부식 거동)

  • Kim, Youngsik;Park, Sujin;Yoo, Youngran
    • Corrosion Science and Technology
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    • v.11 no.6
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    • pp.232-241
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    • 2012
  • This work focused on corrosion of carbon steel bolted GECM/Al parts in tap water and NaCl solutions. In tap water and NaCl solutions, open circuit potential of GECM and its potentials in a series of carbon steel bolt>Ti>Al became active. Regardless of test materials, open circuit potentials in tap water were noble, and increasing NaCl concentration, its potentials became active. Immersion test of single specimen showed that no corrosion occur in Ti and GECM. In tap water, carbon steel bolt didn't show red corrosion product and in chloride solutions, corrosion rate in 1% NaCl solution was greater than its rate in 3.5% NaCl solution and red corrosion product in 1% NaCl solution was earlier observed than that in 3.5% NaCl solution. It seems that this behavior would be related to zinc-coatings on the surface of carbon stee l bolt. On the other hand, aluminium was corroded in tap water and chloride solutions. Corrosion of aluminium in tap water was due to the presence of chloride ion in tap water by sterilizing process.

Effect of Solution Temperature on the Cavitation Corrosion Properties of Carbon Steel and its Electrochemical Effect

  • Jeon, J.M.;Yoo, Y.R.;Kim, Y.S.
    • Corrosion Science and Technology
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    • v.20 no.6
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    • pp.325-334
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    • 2021
  • In the open system (vessel and pipe), the maximum corrosion rate of carbon steel at ca. 80 ℃ was obtained due to the decrease of dissolved oxygen by increasing the solution temperature. Effect of temperature on the cavitation damage can be explained through several mechanisms. Moreover, when cavitation occurs on the surface of metal and alloys, whether cavitation is erosion or corrosion is still controversial. This work focused on the effect of solution temperature on the corrosion of carbon steel under cavitation in an open system, Tests were performed using an electrochemical cavitation corrosion tester in 3.5% NaCl solution and the effect of solution temperature of carbon steel was discussed. Cavitation corrosion rate can be increased by cavitation, but when the temperature increases, a dissolved oxygen content reduces at a very high speed and thus the maximum cavitation corrosion temperature changed from 80 ℃ to 45 ℃. Below the maximum cavitation temperature, the electrochemical effect was more dominant than the mechanical effect by increasing temperature, but over the maximum cavitation temperature, the mechanical effect was more dominant than the electrochemical effect by increasing temperature.

Effect of Seawater Temperature on the Cyclic Potentiodynamic Polarization Characteristics and Microscopic Analysis on Damage Behavior of Super Austenitic Stainless Steel (슈퍼오스테나이트 스테인리스강의 순환동전위 분극특성에 미치는 해수온도의 영향과 손상 거동에 관한 미시적 분석)

  • Hwang, Hyun-Kyu;Kim, Seong-Jong
    • Corrosion Science and Technology
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    • v.20 no.6
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    • pp.412-425
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    • 2021
  • Because austenitic stainless steel causes localized corrosion such as pitting and crevice corrosion in environments containing chlorine, corrosion resistance is improved by surface treatment or changes of the alloy element content. Accordingly, research using cyclic potentiodynamic polarization experiment to evaluate the properties of the passivation film of super austenitic stainless steel that improved corrosion resistance is being actively conducted. In this investigation, the electrochemical properties of austenitic stainless steel and super austenitic stainless steel were compared and analyzed through cyclic potentiodynamic polarization experiment with varying temperatures. Repassivation properties were not observed in austenitic stainless steels at all temperature conditions, but super austenitic stainless steels exhibited repassivation behaviors at all temperatures. This is expressed as α values using a relational formula comparing the localized corrosion rate and general corrosion rate. As the α values of UNS S31603 decreased with temperature, the tendency of general corrosion was expected to be higher, and the α value of UNS N08367 increased with increasing temperatures, so it is considered that the tendency of localized corrosion was dominant.

Effect of Ambient Temperature and Humidity on Corrosion Rate of Steel Bars in Concrete (환경 온·습도가 콘크리트 내 철근의 부식 속도에 미치는 영향 분석)

  • Du, Rujun;Jang, Indong;Cho, Junghyun;Yi, Chongku
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.05a
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    • pp.307-308
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    • 2021
  • Corrosion of reinforced steel inside concrete is an important cause of performance degradation of reinforced concrete structures and has a profound influence on the durability of structures. In this study, three groups of different reinforced concrete structures exposed to the natural environment were subjected to chloride ion accelerated corrosion tests for up to 180 days. The corrosion velocity and ambient temperature of the samples were measured and recorded every day. Based on Faraday's law, the corrosion speed of steel bars could be measured, and the ambient temperature and humidity around the structure in corresponding time were compared. Through the measurement of up to 180 days, the influence of external ambient temperature and humidity on the corrosion speed of steel bars inside the concrete structure was found out. The results show that there is a good direct proportional relationship between temperature and corrosion speed. When the ambient temperature increases by 15℃, the corrosion rate increases by about one time.

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Assessment of Corrosion Rate of Reinforcing Steel in Concrete Using Galvanostatic Pulse Transient Technique

  • So, Hyoung-Seok;Millard, Stephen Geoffrey
    • International Journal of Concrete Structures and Materials
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    • v.1 no.1
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    • pp.83-88
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    • 2007
  • This paper discusses a method of measuring transient potential response of a corrosion interface to a small galvanostatic pulse perturbation for a rapid assessment of the corrosion rate of reinforcing steel in concrete structures. Measurements were taken on 100 mm sections of steel bars which were subjected to a wide range of corrosion conditions, from passive steel to actively corroding steel. The duration of the applied galvanostatic pulse was varied between 5s and 180s, and the lateral distance of the point of measurement on the steel bar varied from zero to 400 mm. The result of the electrochemical transient response was investigated using a typical sampling rate of 1 kHz. Analysis of the transient potential response to the applied galvanostatic pulse has enabled the separation of equivalent electronic components so that the components of a series of capacitances and resistances, whose values are dependent on the corrosion condition of the reinforcing steel, could be isolated. The corrosion rate was calculated from a summation of the separate resistive components, which were associated with the corrosion interface, and was compared with the corrosion rate obtained from linear polarization resistance (LPR) method. The results show that the galvanostatic pulse transient technique enables the components of the polarization resistance to be evaluated separately so as to give more reliable corrosion rate values than those obtained from the LPR method. Additionally, this paper shows how the galvanostatic pulse transient response technique can be implemented. An appropriate measurement time for passive and actively corroding reinforcing steel is suggested for the galvanostatic pulse transient response measurements in the field site.

Effects of Heat Treatment on Corrosion Resistance Properties of Gas Nitrided Stainless Steels (스테인레스강의 가스질화 후 내식특성에 미치는 열처리조건의 영향)

  • Kim, H.G.;Kim, Y.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.22 no.5
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    • pp.298-306
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    • 2009
  • Gas nitriding and post oxidation were performed on stainless steels and SACM 645 steel. With increasing gas nitriding time, the increasing rate of nitrided layer was most rapid on SACM 645 steel and the nitriding depth of nitrided layer was most narrow on STS 304 steel among three steels. Corrosion resistance was increased with post oxidation on stainless steels and with increasing time the effect of corrosion resistance was decreased to compare with relatively short gas nitriding time. An improvement effect of corrosion resistance was consisted of predominantly on austenitic stainless steel by post oxidation after gas nitriding among three steels and it was relatively less influenced on martensitic stainless steel.

Strength prediction of corrosion reinforced concrete columns strengthened with concrete filled steel tube under axial compression

  • Liang, Hongjun;Jiang, Yanju;Lu, Yiyan;Hu, Jiyue
    • Steel and Composite Structures
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    • v.37 no.4
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    • pp.481-492
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    • 2020
  • Twenty-two corrosion-damaged columns were simulated through accelerated steel corrosion tests. Eight specimens were directly tested to failure under axial load, and the remaining specimens were tested after concrete-filled steel tube (CFST) strengthening. This study aimed to investigate the damage of RC columns after corrosion and their restoration and enhancement after strengthening. The research parameters included different corrosion degrees of RC columns, diameter-to-thickness ratio of steel tube and the strengthening concrete strength. Experimental results showed that CFST strengthening method could change the failure mode of corrosion-damaged RC columns from brittleness to ductility. In addition to the bearing capacity provided by the strengthening materials, it can also provide an extra 26.7% amplification because of the effective confinement provided by steel tubes. The influence of corrosion on reinforcement and concrete was quantitatively analysed and considered in the design formula. The proposed formula accurately predicted the bearing capacity of the strengthened columns with a maximum error of only 7.68%.

High-Temperature Corrosion Characteristics of T22 and T92 Steel in SO2-Containing Gas at 650 ℃ (650 ℃의 SO2 가스 환경 하에서 T22와 T92 강의 고온 부식특성)

  • Jung, Kwang-Hu;Kim, Seong-Jong
    • Corrosion Science and Technology
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    • v.18 no.6
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    • pp.285-291
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    • 2019
  • In this study, the corrosion characteristics of T22 and T92 steel were investigated in 6O2 + 16CO2 + 2SO2 gas environment at 650 ℃. Corrosion characteristics were characterized by weight gain, oxide layer thickness, scanning electron microscope, optical microscope, energy dispersive X-ray spectroscopy, and X-ray diffraction. T22 and T92 steel tended to stagnate oxide layer growth over time. Oxidation kinetics were analyzed using the data of oxide layer thickness, and a regression model was presented. The regression model was significantly acceptable. The corrosion rate between the two steels through the regression model showed significant difference. The T92 steel was approximately twice as large as the time exponent and showed very good corrosion resistance compared to the T22 steel. In both steels, the oxide layer mainly formed a Fe-rich oxide layer composed of hematite (Fe2O3), magnetite (Fe3O4), and spinel (FeCr2O4). Sulfide segregation occurred in the oxide layer due to SO2 gas. However, the locations of segregation for the T22 and T92 steel were different.

Evaluation on Corrosion of A106 Carbon Steel using AE Technique (음향방출기법을 이용한 A106 탄소강의 부식평가)

  • Lee, Jin-Kyung;Lee, Sang-Pill
    • Journal of Ocean Engineering and Technology
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    • v.22 no.5
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    • pp.100-105
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    • 2008
  • A106 Carbon Steel has recently been used as the material for pipes, nozzles, and tank shells in nuclear power plants. Its corrosion resistance gives the steel many advantages for use in structures under high temperature and high pressure. This steel is also expected to be used as a structural material in the shipbuilding industry for applications involving severe conditions, such as high temperature and pressure. In this study, the mechanical properties of A106 carbon steel were evaluated in regard to its corrosion times. The tensile and yielding strengths decreased as the corrosion time increased. In particular, the tensile strength was influenced by corrosion. In addition, an acoustic emission (AE) technique was used to clarify the microscopic damage to specimens that had undergone corrosion for a certain period. It was found that AE parameters, such as events, energy, duration time, and amplitude were useful for evaluating the degree of damage and remaining life of the corroded specimen. Various properties of the waveform and frequency range were also seen, based on the degree of damage to the specimen from the corrosion time.

A Study on the Estimation of Steel Corrosion in Concrete Exposed under the Environment of Seawater (해양환경하에 방치한 콘크리트중의 철근의 부식 추정에 대한 연구)

  • 문한영;김성수;류재석
    • Magazine of the Korea Concrete Institute
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    • v.6 no.2
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    • pp.129-137
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    • 1994
  • This study was performed for the purpose of obtaining the fundamental data to establish the criterion of concrete deterioration and presuming steel corrosion of concrete structures under the environment of seawater. Steel embedded concrete specimens were exposed in seawater for 1year. The soluble chloride content in concrete, corrosion potential and steel corrosion were considered. The results show that soluble chloride content in concrete was decreased with lower water-cement ratio and with mineral admixtures. Half-cell potential is reduced with steel corrosion. Corrosion area ratio is correlative with half-cell potential.