• Title/Summary/Keyword: Steel casting

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An Analyzing the Competitiveness of Chinese Metal Items in the Korean Market under Korea-China FTA (한·중 FTA에 따른 중국산 금속 품목의 한국시장 경쟁력 분석)

  • Kim, Ji-Yong
    • Asia-Pacific Journal of Business
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    • v.8 no.1
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    • pp.67-77
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    • 2017
  • The purpose of this study was to analysis Korean market competitiveness of Chinese metal items. Methods of analysis were Market Share Index, Market Comparative Advantage. The data was collected through Korean Materials & Components Technology Network and period of analysis were 2009-2016. Chinese main 6 metal items which recorded high-ranked export sum and exported to Korea in 2009-2016. From this study, following results were found. i) In searching trade balance aspects through MSI, highly ranked Chinese metal items in Korea market were steel rolling, pressing&elongation products, steel tubes, steel casting industry. ii) In searching market advantage aspects through MCA, Chinese metal items have strong competitiveness in Korea market. especially, steel rolling, pressing & elongation products, steel tubes, steel casting industry had strong competitiveness in Korea Market. In conclusion, we found that most of Chines metal items have competitiveness in Korea market. Especially, steel rolling, pressing & elongation products had very strong competitiveness in Korea market.

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Numerical Simulation of Steel Mixing during Sequential Casting of Dissimilar Grades in the Continuous Caster (연속주조시 강종 혼합에 관한 수치해석적 연구)

  • Cho, M.J.;Kim, I.C.;Kim, S.J.;Park, H.;Lee, S.S.
    • Proceedings of the KSME Conference
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    • 2001.06e
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    • pp.436-443
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    • 2001
  • In order to investigate the mixing of dissimilar grades during the arbitrary grade transition in bloom caster, a computational model has been developed. The model is fully transient and consists of two sub models, which account for mixing in the bloom tundish, mixing in the strand. The developed model was verified using concentration histories measured on 1 : 1 scale bloom tundish water model. The result of numerical model showed good agreement with the experimental results of water model. By using this numerical model, the mixing of dissimilar grades in bloom caster has been simulated. As that result, the characteristics of the steel mixing in the bloom tundish and strand was showed and the amount of the intermixed grade bloom was predicted.

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A Numerical Study of Turbulent Flow, Heat Transfer, and Solidification in Twin-Roil Continuous Casting (쌍롤 연속 주조에서의 난류 유동, 온도 및 응고 예측을 위한 연구)

  • Ha, Man Yeong;Choi, Bong Seok
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.23 no.1
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    • pp.12-24
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    • 1999
  • A computer program has been developed for analyzing the two-dimensional, unsteady conservation equations for transport phenomena in the molten region of twin-roll continuous casting in order to predict the turbulent velocity, temperature fields, and solidification process of the molten steel. The energy equation of the cooling roll is solved simultaneously with the conservation equations of molten steel in order to consider heat transfer through the cooling roll. The results show the velocity, temperature and solidification pattern in the molten region with roll temperature as a function of time. The results for velocity and temperature fields with solidification are compared with those without solidification, giving different thermofluid characteristics in the molten region. We also investigated the effects of revolutional speed of roll, superheat and nozzle geometry on the turbulent flow, temperature and solidification in the molten steel and temperature fields in the cooling roll.

Fabrication Development of Stainless Steel - cast Iron Dual Tube (스테인리스강-주철 이중복합관의 제조개발에 관한 연구)

  • Choi, Sang-Ho;Kang, Choon-Sik
    • Journal of Korea Foundry Society
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    • v.8 no.4
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    • pp.429-436
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    • 1988
  • The influences of some casting conditions on bonding ratio and state at bonding zone of stainless steel-cast iron dual tube produced by centrifugal casting process were investigated to estimate fabrication technics. 1) Bonding ratio is increasing such as increasing of inner surface temperature of outer metal(stainless steel STS 304), if pouring temperature of inner metal (cast iron) is constant. 2) The more pouring temperature of inner metal (cast iron) increase, the more bonding ratio increase when inner surface temperature of outer metal (cast iron) is constant. 3) As the mold rotary speed is increase, the hatching area of bonding map (perfect bonding area) goes down to the low pouring temperature of inner metal. 4) In order to predict bonding state of two different metal, we are able to make and use the bonding map about casting conditions such as inner surface temperature of outer metal, pouring temperature of inner metal and mold rotary speed.

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Mechanical Properties of Hot Working Die Steel and Fatigue Analysis Model of Casting Mold (열간 금형재의 기계적 성질과 주조금형 피로해석모델)

  • 여은구;황성식;이용신;곽시영;김정태
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.405-408
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    • 2003
  • Generally, the life of casting mold is limited by fatigue fracture or dimensional inaccuracy originated from wear in high temperature. Although recent research of metallic materials in high temperature fatigue have been much accomplished, many studies on brittle material as a die steel in high temperature fatigue does not have been reported. Especially, the study on the fatigue behavior over the transformation temperature is not studied sufficiently because of its difficult analysis and experiment. Therefore, reliable results of brittle material in high temperature fatigue behavior are needed. In this paper, stress-strain curves and stress-life curves in die STD61 steel are carefully examined between room temperature and 90$0^{\circ}C$, as the basic experimental data are used to predict from fatigue life of casting mold.

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Nozzle Clogging Mechanism in Continuous Casting for Titanium-Containing Steel (티타늄 첨가강의 연주 노즐막힘 기구)

  • Jung, Woo-Gwang;Kwon, Oh-Duck;Cho, Mun-Kyu
    • Korean Journal of Materials Research
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    • v.19 no.9
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    • pp.473-480
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    • 2009
  • In order to provide the mechanism of nozzle clogging, recovered nozzles for high strength steel grade were examined carefully after continuous casting. The thickness of clogged material in SEN is increased in the following order: from the bottom to the top of the nozzle, upper part of slag line, and the pouring hole. Nozzle clogging material begins to form due the adhesion of metal to nozzle wall, the decarburization, and reduction of oxide in the refractory by Al and Ti in the melt. The reduction of oxide in the refractory by Al and Ti improves the wettability of the melt on the refractory and forms a thin Al-Ti-O layer. Metal containing micro alumina inclusions is solidified on the Al-Ti-O layer, and the solid layer grows due to the heat evolution through the nozzle wall. Thermodynamic calculation has been made for the related reactions. The effect of superheat to the nozzle clogging is discussed on ultra low carbon steel and low carbon steel.

Behavior of Composite Steel Bridges According to the Concrete Slab Casting Sequences (바닥판 콘크리트 타설순서에 따른 합성형교량의 거동해석)

  • Kwak, Hyo Gyoung;Seo, Young Jae;Jung, Chan Mook;Park, Young Ha
    • Journal of Korean Society of Steel Construction
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    • v.10 no.2 s.35
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    • pp.233-251
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    • 1998
  • This paper deals with the prediction of behavior of composite girder bridges according to the placing sequences of concrete deck. Based on a degenerate kernel of compliance function in the form of Dirichlet series, the time-dependent behaviors of bridges are simulated, and the layer approach is adopted to determine the equilibrium condition in a section. The variation of bending moments along the bridge length caused by the slab casting sequence is reviewed and correlation studies between section types and placing sequences are conducted with the objective to establish the validity of the continuous placing of concrete deck on the closed steel box-girder which is broadly used in practice.

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Fuzzy-PI controller for molten steel level of continuous casting process (연속 주조의 용강 높이 제어를 위한 퍼지-PI 제어기)

  • Joo, Moon-G.;Kim, Do-E.;Kim, Ho-K.;Kim, Jong-M.
    • Journal of the Korean Institute of Intelligent Systems
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    • v.18 no.4
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    • pp.488-493
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    • 2008
  • A mathematical model of molten steel level for continuous casting process is presented, where the molten steel level, input and output flow in the mold, the relation between stopper position and input flow etc. are considered. The mathematical model is implemented and simulated by using MATLAB. Comparing the result of molten steel level from the simulator with that of real plant, the performance of the model is shown to be reasonable. By using this simulator, it is shown that PI controller with variable P gain, adjusted by fuzzy logic system, has better control result than conventional PI controller.

Weldability of Low-Carbon ASTM A356 CA6NM Martensitic Stainless Steel Casting for Power Plants (발전용 저탄소 ASTM A356 CA6NM 마르텐사이트계 스테인리스 주강의 용접성)

  • Bang, Kook-soo;Park, Chan;Lee, Joo-young;Lee, Kyong-woon
    • Korean Journal of Metals and Materials
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    • v.49 no.1
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    • pp.73-78
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    • 2011
  • Weldability, especially HAZ cold cracking, weld metal solidification cracking, and HAZ liquation cracking susceptibilities, of ASTM A356 CA6NM martensitic stainless steel casting was investigated and compared with that of 9-12% Cr ferritic steel castings. Irrespective of the Cr and Ni content in the castings, the HAZ maximum hardness increased with an increase of carbon content. CA6NM steel, which has the lowest carbon content, had the lowest HAZ hardness and showed no cold cracking in y-slit cracking tests. CA6NM steel, meanwhile, showed the largest weld metal solidification cracking susceptibility in varestraint tests because of its higher amount of impurity elements, phosphorus, and sulfur. All castings investigated had good high temperature ductility in hot ductility tests and showed little difference in liquation cracking susceptibility.

Effect of Tempering on the Mechanical Properties of Martensitic Stainless Steels Fabricated by Centrifugal Casting (원심주조한 마르텐사이트 스테인레스강의 기계적 성질에 미치는 템퍼링 영향)

  • Bae, Eun-Jae;Baek, Eung-Ryul;Ahn, Jong-Heon
    • Journal of Korea Foundry Society
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    • v.28 no.3
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    • pp.113-118
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    • 2008
  • A new approach of producing martensitic structure for guide-roll materials was developed using centrifugal casting instead of classic overlay welding process. Centrifugal casting offered a simpler process, fewer defects and even microstructures. Especially in terms of thermal fatigue cracking which usually occurs in the HAZ of welding beads of used continuous caster guide roll materials made by overlay welding process. A typical tensile strength of 1,600 MPa was obtained by this process and was higher than typical tensile strength($800{\sim}1,200\;MPa$) with overlay welding technique. Tempering at $400{\sim}550^{\circ}C$ for 2 hrs was observed to have significant precipitate hardening effect which increases strength and elongation. Nitrogen content from the Cr-N input in the casting process was found to have positive contribution to decrease the volume fraction of ${\delta}$-ferrite which directly corresponds to increasing strength of the roll materials.