• Corrosion Science and Technology
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• 제6권5호
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• pp.219-226
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• 2007

Pre-construction primer (PCP), or shopprimer, have been applied to steel plates to control temporary corrosion during ship fabrication. For surface preparation at ship block stage, in common shipyard practices, welding beads, burnt and rusted areas shall be blasted or power tool cleaned and the contamination such as zinc salt shall be removed with blasting or power tool. Whereas, the sound film of PCP needs not to be removed or roughened as the paint having good compatibility with PCP is used for the first coat. In many cases, however, full blasting or sweep blasting on the sound PCP treated block assemblies was requested. There still has been argument about the legitimacy of this practice, thus, it is critical to evaluate the quality of the coating system applied on the sound PCP retained condition, comparing with the one applied on the full blasted or sweep blasted condition. In this study, two different epoxy systems for water ballast tank were applied on the surfaces with sound PCP condition, full blasted condition, and sweep blasted condition. Coating performances such as durability, anti-corrosion, cathodic disbondment resistance were evaluated. The test results clearly indicated that the sound film of PCP needed not to be removed or roughened as the paint having good compatibility with PCP based on inorganic zinc silicate.

• Corrosion Science and Technology
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• 제11권2호
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• pp.48-55
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• 2012

Clamping force of a high strength bolt is reduced by a certain period of time after the initial set-up. In case of special treatments on faying surfaces such as protective coating, clamping force is relaxed more severely. Tests for slip critical joints subject to various faying surface parameters were conducted. Five different surface treatments were tested including mill scale surface, blast surface, rust surface and coated surfaces. Each specimen was composed of F10T M20 of high strength bolts and steel plates. Based on the result of slip coefficient test, blast treatment surface showed 0.59, rust treatment surface showed 0.54 and inorganic zinc treatment surface exhibited 0.44. Clean mill treatment surface and red lead paint treatment surface were 0.23, 0.21 respectively. It is identified that the slip coefficient in Korean structural design guide should be determined for various surface conditions. Subsequently from long term relaxation test of ASTM A 490 high strength bolts, relaxation of no-coated surfaces such as blast, clean mill, rust treatment, the loss of initial clamping load was 10.5%, 13.6% and 7.9% for 1,000 hours, while the loss of initial clamping force was reached as 15.0%, 18.7% more than the required redundancy 10% in case of inorganic zinc and red lead painted treatment. It is required that the limit of relaxation on coated faying surface should be established separately for various surfaces.

• 소성∙가공
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• 제25권6호
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• pp.379-389
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• 2016

As a stator for steam turbine diaphragm, hollow-type nozzle stator to substitute for conventional solid one is introduced in this study. This hollowed stator can be separated into two parts such as upper and lower plates with large and curved surface area. This study focuses on thick plate forming process for the upper plate of the hollow-partitioned nozzle stator. First, to reduce forming defects such as under-cut and localized thinning of the deformed plate, and to avoid tool interruption between forming punch and lower die, tool design including the position determination of forming surfaces is performed. Uni-axial tensile tests are carried out using SUS409L steel plate with initial thickness of 5.00mm, and plastic strain ratio (r-value) is also obtained. Due to the asymmetric curved configuration of the upper plate, it is hard to adopt a series of blank holder or draw-bead, so the initial plate during this thick plate forming experiences unstable and non-uniform contact. To easy this forming difficulty and find suitable tool geometry without sliding behavior of the workpiece in the die cavity, two geometric parameters with respect to each shoulder angle of the lower die and the upper punch are adopted. FE models with consideration of 21 combinations for the geometric parameters are built-up, and numerical simulations are performed. From the simulated and predicted results, it is shown that the geometric parameter combinations with ($30^{\circ}$, $90^{\circ}$) and ($45^{\circ}$, $90^{\circ}$) for the shoulder angle of the lower die and the upper punch are suitably applied to this upper plate forming of the hollow-partitioned nozzle stator used for the turbine diaphragm.

• 비파괴검사학회지
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• 제22권1호
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• pp.38-44
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• 2002

누설자속법은 신뢰성과 경제성을 충족시키면서 정성적인 결과를 제공하는 비파괴시험법이다. 특히 저장탱크바닥판의 검사에 효과적으로 적용될 수 있음을 보여주었다. 이전에 저장탱크 qkekrvis의 검사에 사용되었던 초음파탐상법은 검사속도가 느리고, 적용에 따른 어려움으로 국부검사에 한정되어 왔다. 본 연구팀은 이러한 초음파탐상의 단점을 극복하고자 누설자속탐상법을 개발하였다. 개발된 시스템의 주요부분은 누설자속 발생부, 어레이센서, crawler 및 운용프로그램으로 구성되어 있고, 최종적으로 개발된 시스템이 6mm강판에서 ${\psi}3.2mm,\;d\;1.2mm$와 같은 인공결함을 검출할 수 있음을 보여주었다.

• 대한금속재료학회지
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• 제50권5호
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• pp.345-351
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• 2012

A three-point bending test was performed on roll-bonded Mg/Al/STS clad-metal plates under two different testing conditions (Mg layer in tension, or STS in tension) and their mechanical response and fracture behavior were investigated. Bending strength was found to be greater under the condition of Mg layer in tension. Heat treatment at $200^{\circ}C$ increased the bending formability, suggesting the interfacial strength increased at $200^{\circ}C$. Under the condition of Mg in tension, the clad heat-treated at $300^{\circ}C$ and $400^{\circ}C$ fractured in two steps, with the first step associated with the interfacial fracture between Mg and Al, and the second the fracture of the Mg layer. STS/Al layers were found to be bent without complete fracture. Under the condition of STS in tension, the clad heat-treated at $300^{\circ}C$ and $400^{\circ}C$ exhibited a very small load drop at the displacement, which is similar to that of the first load drop associated with the interfacial fracture under the condition of Mg in tension. In this case, no interfacial cracks were found and the complete cut-through fracture of clad was observed at low temperature heat treatment conditions, suggesting excellent interfacial strength. When the heat treatment temperature was higher than $300^{\circ}C$, interfacial cracks were observed. The local stress condition and the position of the interface with respect to the surface were found to have a great influence on the fracture behaviors of clad metals.

• 한국군사과학기술학회지
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• 제22권5호
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• pp.599-606
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• 2019

The Arena Fragmentation Test(AFT) is one of the important tasks for designing a high-explosive warhead. In order to measure the statistics of a warhead in the test, fragments of a warhead that penetrate steel plates are detected by using complex and expensive measuring equipment. In this paper, instead of using specific hardware to measure the statistics of a warhead, we propose to use an image processing based object detection algorithm to detect fragments in AFT. To this end, we use a hard-thresholding method with a brightness feature and apply a morphology filter to remove noise components. We also propose a simple yet effective temporal filtering method to detect only the first penetrating fragments. We show that the performance of the proposed method is comparable to that of a hardware system under the same experimental conditions. Furthermore, the proposed method can produce better results in terms of finding exact positions of fragments.

• 한국방사성폐기물학회:학술대회논문집
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• 한국방사성폐기물학회 2018년도 추계학술논문요약집
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• pp.103-103
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• 2018

The liquid cathode processing is necessary to separate cadmium from the actinide elements in the pyroprocessing since the actinide deposits are dissolved or precipitated in a liquid cathode. Distillation process was employed for the cathode processing owing to the compactness. It is very important to avoid a splattering of cadmium during evaporation due to the high vapor pressure. Several methods have been proposed to lower the splattering of cadmium during distillation. A multi-layer porous round cover was proposed to avoid a cadmium splattering in our previous study. In this study, distillation behavior of $Cd-ZrO_2$ and Cd - Bi systems were investigated to examine a multi-layer porous round cover for the development of the cadmium splatter shield of distillation crucible. It was designed that the cadmium vapor can be released through the holes of the shield, whereas liquid drops can be collected in the multiple hemisphere. The cover was made with three stainless steel round plates with a diameter of 33.50 mm. The distance between the hemispheres and the diameter of the holes are 10 and 1 mm, respectively. Bismuth or zirconium oxide powder was used as a surrogate for the actinide elements. About 40 grams of Cd was distilled at a reduced pressure for two hours at various temperatures. The mixture of the cadmium and the surrogate was distilled at 470, 570 and $620^{\circ}C$ in the crucible with the cover. Most of the bismuth or zirconia remained in the crucible after distillation at 470 and $570^{\circ}C$ for two hours. It was considered that the crucible cover hindered the splattering of the liquid cadmium from the distillation crucible. A considerable amount of the surrogate material reduced after distillation at $620^{\circ}C$ due to the splattering of the liquid cadmium. The low temperature is favorable to avoid a liquid cadmium splattering during distillation. However, the optimum temperature for the cadmium distillation should be decided further, since the evaporation rate decreases with a decreasing temperature.

• 한국구조물진단유지관리공학회 논문집
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• 제25권6호
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• pp.103-110
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• 2021

유연한 고무재료와 강재 보강판을 적층으로 구성한 탄성받침은 우수한 수직강성과 유연한 횡강성으로 교량의 내진보강용으로 널리 사용되고 있다. 무엇보다 시공이 간단하고 비용이 높지 않다는 장점을 지니고 있다. 고무재료의 한 종류인 합성고무는 천연고무에 비해 노화에 대한 저항성이 크지만 이 역시 다양한 열화요인으로 성능이 저하된다. 내진설계기준 및 내진성능평가요령에서는 이러한 노화의 특성을 반영하고 있지 않지만 관련 연구가 축적되면 이를 반영하는 것이 합리적이다. 합성고무를 대상으로 노화촉진시간과 노출시간을 변수로 하여 노화촉진시험을 수행하여 전단특성의 변화를 분석하였다. 노화가 진행될수록 최대전단응력과 전단변형율은 감소한다. 또한 동일한 전단변형률에서 전단강성이 크게 증가한다.

• Steel and Composite Structures
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• 제31권5호
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• pp.503-516
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• 2019

This work presents a dynamic investigation of functionally graded (FG) plates resting on elastic foundation using a simple quasi-3D higher shear deformation theory (quasi-3D HSDT) in which the stretching effect is considered. The culmination of this theory is that in addition to taking into account the effect of thickness extension (${\varepsilon}_z{\neq}0$), the kinematic is defined with only 4 unknowns, which is even lower than the first order shear deformation theory (FSDT). The elastic foundation is included in the formulation using the Pasternak mathematical model. The governing equations are deduced through the Hamilton's principle. These equations are then solved via closed-type solutions of the Navier type. The fundamental frequencies are predicted by solving the eigenvalue problem. The degree of accuracy of present solutions can be shown by comparing it to the 3D solution and other closed-form solutions available in the literature.

• 한국방사성폐기물학회:학술대회논문집
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• 한국방사성폐기물학회 2018년도 춘계학술논문요약집
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• pp.57-57
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• 2018

The electrorefining process is generally composed of two recovery steps in pyroprocessing - the deposit of uranium onto a solid cathode and the recovery of the remaining uranium and TRU elements simultaneously by a liquid cadmium cathode. The liquid cathode processing is necessary to separate cadmium from the actinide elements since the actinide deposits are dissolved or precipitated in a liquid cathode. Distillation process was employed for the cathode processing. It is very important to avoid a splattering of cadmium during evaporation due to the high vapor pressure. In this study, a multi-layer porous round cover was proposed and examined to develop a splatter shield for the Cd distillation crucible. Cadmium vapor can be released through the holes of the shield, whereas liquid drops can be collected in the multiple hemisphere. The collected drops flow on the round surface of the cover and flow down into the crucible. The crucible cover was fabricated and tested in the Cd distiller. The cover was made with three stainless steel round plates with a diameter of 33.50 mm. The distance between the hemispheres and the diameter of the holes are 10 and 1 mm, respectively. About 40 grams of Cd and about 4 grams of Bi was distilled at a reduced pressure for two hours at $470^{\circ}C$. After the Cd distillation experiment, cadmium was not detected and more than 90 % of Bi remained in the ICP-OES analysis. Therefore the crucible cover can be a candidate for the splatter shield of the Cd distillation crucible. Further development of the crucible cover is necessary for the decision of the optimum cover geometry and the operating conditions of the Cd distiller.