• 한국산학기술학회논문지
• /
• 제21권4호
• /
• pp.9-19
• /
• 2020

본 연구에서는 정격 출력 375 MW급의 석탄화력발전소의 보일러 및 보일러를 지지하는 철골의 유한요소해석을 위한 보일러-철골 통합모델을 개발하였다. 본 연구는 SAP2000 프로그램을 사용하여 지진하중에 대하여 통합모델을 해석함으로써 차후에 보일러와 철골의 안전성을 평가할 것을 염두에 두고 수행한 선행 연구이다. 보일러 내부의 수많은 관으로 구성되는 복잡한 과열기, 재열기, 절탄기, 멤브레인벽에 대하여 단순화 기법을 사용하여 강성과 관성의 관점에서 등가인 보요소, 쉘요소, 솔리드요소로 모델링하는 방법을 제시하였다. 그리고 보일러와 철골 간의 연결을 위한 모델링 방법도 제시하였다. 보일러를 철골의 거더에 매다는 역할을 하는 많은 행거는 개수를 줄여서 등가 행거로 변환하여 모델링하였다. 보일러 외벽의 벅스테이에 부착된 보일러 스토퍼는 스토퍼와 철골 기둥 사이의 연결 관계를 고려하여 변위를 연계시켜 모델링하였다. 개발된 보일러-철골 통합모델에 대하여 자중조건에 대한 정적해석을 수행하여 변형형태를 평가하였다. 자중조건에 대한 해석결과, 철골 부재들과 보일러의 주요 구성품들의 거동이 타당한 것으로 나타났다. 결론적으로 본 연구에서 개발된 통합모델은 보일러 및 보일러를 지지하는 철골의 지진에 대한 안전성 평가에 충분히 활용이 가능한 것으로 판단된다.

• Journal of Welding and Joining
• /
• 제34권1호
• /
• pp.59-67
• /
• 2016

The automotive manufactures increase their use of lightweight materials to improve fuel economy and energy usage has a significant influence on the choice of developing materials. To meet this requirements manufacturers are replacing individual body parts with lightweight metals, for these the process treating and painting surfaces is changing. The pre-coated steels are newly developed to avoid the conventional complex and non-environmental painting process in the body-in-white car manufacturing. The development of new joining techniques is critically needed for pre-coated steel sheets, which are electrically non-conductive materials. In the present study, dissimilar combination of pre-coated steel and galvanized steel sheets were joined by the self-piercing rivet, adhesive bonding and hybrid joining techniques. The tensile shear test and free falling high speed crash test were conducted to evaluate the mechanical properties of the joints. The highest tensile peak load with large deformation was observed for the hybrid joining process which has attained 48% higher than the self-piercing rivet. Moreover, the hybrid and adhesive joints were observed better strain energy compared to self-piercing rivet. The fractography analyses were revealed that the mixed mode of cohesive and interfacial fracture for both the hybrid and adhesive bonding joints.

• 한국재료학회지
• /
• 제21권4호
• /
• pp.187-191
• /
• 2011

Prior austenite grain size plays an important role in the production of high strength hot-rolled steel. This study investigated the effect of Ti and C contents on the precipitates and prior austenite grain size. Steel with no Ti solutes had prior austenite grain size of about 620 ${\mu}m$. The addition of Ti ~ 0.03 wt.% and 0.11 wt.% reduced the prior austenite grain size to 180 ${\mu}m$ and 120 ${\mu}m$, respectively. The amount of Ti required to significantly decrease the prior austenite grain size was in the range of 0.03 wt.%. However, the amount of carbon required to significantly decrease the prior austenite grain size was not present from 0.04 wt.% to 0.12 wt.%. Oxides of Ti ($Ti_2O_3$) were observed as the Ti content increased to 0.03 wt.%. The specimen containing 0.11 wt.% of Ti exhibited the complex carbides of (Ti, Nb) C. The formation of Ti precipitates was critical to reduce the prior austenite grain size. Furthermore, the consistency of prior austenite grain size increased as the carbon and Ti contents increased. During the reheating process of hot-rolled steel, the most critical factor for controlling the prior austenite grain size seems to be the presence of Ti precipitates.

• Design & Manufacturing
• /
• 제12권3호
• /
• pp.36-41
• /
• 2018

Metal 3D printing is very useful for making the injection molds containing complex conformal cooling channels. The most important issue of the 3D printed molds is cost and life cycle. However, powder bed fusion (PBF) methods are vulnerable to fatigue loading because of the presence of pores and rough surfaces. In the present study, the fatigue test was performed to obtain fatigue analysis input data for predicting the durability of a 3D printed injection mold core. The metal 3D printer used to manufacture the specimen was OPM250L from Sodick, and the metal powder material was maraging steel. The ultrasonic fatigue testing method was adopted for the fatigue test. A key advantage of the ultrasonic fatigue method is that $10^8{\sim}10^9$ long cycle test data or more could be obtained within a relatively short period. Based on the results of the experiment, the effect of heat treatment was negligible. However, there was an apparent difference in durability depending on the presence or absence of the surface treatment.

• International Journal of Aeronautical and Space Sciences
• /
• 제17권1호
• /
• pp.109-119
• /
• 2016

When manufactured parts undergo large deformations during the manufacturing process, the global specifications of a part based on the concept of tolerance zone defined in the ISO 1101 standard [1] enable one to control the part's global defects. However, the extent of this tolerance zone is too large when the objective is to minimize local defects, such as hollows and bumps. Therefore, it is necessary to address local defects and global defects separately. This paper refers to the ISO 10579 standard [2] for flexible parts, which enables us to define a stressed state in order to measure the part by straightening it to simulate its position in the mechanism. The originality of this approach is that the straightening operation is performed numerically by calculating the displacement of a cloud of points. The results lead to a quantification of the global defects through various simple models and enable us to extract local defects. The outcome is an acceptable tolerance solution. The procedure is first developed for the simple example of a steel bar with a rectangular cross section, then applied to an industrial case involving a complex 3D surface of a turbine blade. The specification is described through ISO standards both in the free state and in the straightened state.

• Design & Manufacturing
• /
• 제9권1호
• /
• pp.5-8
• /
• 2015

The company Daewoo Precision Industries imported fine blanking press of 40 tons from Switzerland with fine blanking tool in order to produce the fuse part of bomb in 1978 at first in Korea. About 1985 the first fine blanking tool for producing the door lock parts was manufactured in the company Gold Star (now LG). And then this technology was grown up with the growth of automobile industries in Korea. Now 31 companies are closely related to the fine blanking technology and there are total 146 fine blanking presses in Korea. The developments of fine blanking technology in industries have been oriented to the production of precise fine blanking parts, the reduction of die roll height on fine blanking parts, the production of complex fine blanking parts with progressive fine blanking tool including forming and forging technology, the production of high-strength steel fine blanking parts and so on. Some R&D activities in KITECH were introduced.

• 한국대기환경학회지
• /
• 제19권1호
• /
• pp.13-23
• /
• 2003

A local wind model and a three dimensional local environmental model including advection, diffusion, deposition. and photochemical reactions were performed at Gwangyang Bay, Korea, to predict air flow and air pollutants concentrations. A large grid was used, and nesting method was employed for small grid calculation. From the meterological module simulation, we were able to reproduce local wind characteristics such as sea/land winds and mountain/valley winds simulation at Gwangyang Bay. In addition, the concentration module showed high concentration regions at Yosu industrial complex, Gwangyang steel company. and Container anchor. It was also seen that air pollutants were dispersed by sea/land winds. A comparison between the measurement and the prediction of sulfur dioxide and nitric oxide, which are relatively low-reacted pollutants, was performed. However, the measured nitrogen dioxide and ozone concentrations were higher than the simulated ones. Particularly, ozone concentration between 8 a..m. and 8 p.m. agreed well, but the measured ozone during the rest of time were generally higher.

• 열처리공학회지
• /
• 제27권4호
• /
• pp.191-201
• /
• 2014

The gear was made of SNC815 case-carburized, quench hardened and tempered steel. The gears were failed far earlier than the expected service life used in the industrial site. Causes of the failed gear were analyzed by microstructure observation. By the SEM and micro structure examinations, the damaged surfaces had been weared and failed by fatigue. Through microscope observation on the damaged surface, it was found that the cause of failure was determined by external overloading and the initial stage of the damage was closely related to complex contact fatigue failure. The overload and contact fatigue contributed to the early failure cause.

• 한국식물병리학회지
• /
• 제14권6호
• /
• pp.720-724
• /
• 1998

Open-top field chamber study was carried out to investigate effect of ambient ozone level on the yield of rice cultivar 'Dongjin' in Kwangyang area located in the vicinity of the industrial complex of Yechon petrolium refinery and chemical works or Kwangyang Iron and Steel works during the summer of 1997. mean ozone concentration of ambient air during daytime (9:00∼17:00) was revealed to exceed over 40 ppb which is defined to be a critical level causing plant injury and yield reduction in Europe. Yield component analysis showed that there was no significant difference in rice yield between ambient air and charcoal-filtered air. The results suggest that the ambient ozone levels during the exposure period had no effect on yield reduction of rice cultivar 'Dongjin' and it is likely that the cultivar is tolerant to ambient ozone levels.

• 한국기계가공학회지
• /
• 제11권6호
• /
• pp.139-144
• /
• 2012

In the automobile industry, the various efforts to lower their industrial cost and enhance fuel efficiency have been made through process improvement or weight saving of automobile parts. Gear is one of significant parts of transmission, which is made by cast iron or alloy steel. It is expensive due to complex processing, inferior materials and large machining allowance. In this study, alternative gear cars oil which is based on fluid applications materials is produced by reducing surface induction hardening and carburizing hardened in production. And then, wear characteristic and mechanical properties such as hardness of the sintered alloy which is used as a substitute for small machining allowance is investigated.