• Title/Summary/Keyword: Steel Industrial Complex

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Distribution Characteristics of Dust and Heavy Metals in the Atmosphere Around the Steel Industrial Complex

  • Hye-jin Jo;Jong-Ho Kim;Byung-Hyun Shon
    • International Journal of Advanced Culture Technology
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    • v.12 no.2
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    • pp.334-344
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    • 2024
  • In Dangjin, Chungcheongnam-do, there are not only power plants and large steel complexes, but also small and medium-sized air pollutant emission facilities. The dust generated by these facilities has a very small particle size and a large surface area due to condensation and physical and chemical reactions, and is discharged containing various harmful substances. Therefore, this study analyzed the distribution of particulate matter and heavy metal concentrations by particle size in the vicinity of the steel complex, residential area, and reference point using an eight-stage Cascade Impactor. Overall, the direct impact sites with a short distance from the steel complex had the highest concentration, followed by the indirect impact sites, and the non-impact sites had the lowest concentration, indicating that they are directly affected by the steel complex. The atmospheric dust concentration distribution showed a bimodal distribution with a minimum value around the 1.1 to 2.1 ㎛ particle diameter. However, during the yellow dust event, the maximum concentration was biased toward coarse particles. The proportion of PM2.5 in the dust tended to be higher in winter, while the ratio between PM2.5 and PM10 was relatively higher in spring. Regardless of the location of the impact point, heavy metals in the dust were dominated by iron and aluminum, followed by zinc, lead, and manganese.

Current Status of By-products Generation and Industrial Symbiosis Network in Pohang, South Korea (포항 산업단지 부산물 발생 및 산업공생 네트워크 현황)

  • Park, Jong-Hun;Jung, In-Gyung;Seo, Jae-Gun;Kim, Sang-Hyoun
    • Journal of the Korea Organic Resources Recycling Association
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    • v.23 no.1
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    • pp.63-69
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    • 2015
  • This work aimed to analyze current status of by-products generation and industrial symbiosis network in Pohang steel industrial complex, South Korea. Pohang is the largest generating city of both total and the non-recycled industrial waste in Gyeongsangbuk-do, and most of the waste is generated from Pohang steel industrial park. Symbiosis map in Pohang steel industrial park shows that most of the current material symbiosis in the industrial park is for waste refractories and slag.

Chemical Characteristics and Particle Size Distribution of PM10 in Iron and Steel Industrial Complex (포항철강공단 미세먼지(PM10)의 입경분포 및 화학적 특성)

  • Jung, Jong-Hyeon;Lee, Hyung-Don;Jeon, Soo-Bin;Yoo, Jeong-Kun;Shon, Byung-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.11
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    • pp.5601-5609
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    • 2012
  • The fine particulate matter($PM_{10}$) concentrations and contents were measured to check the health and environment influential factors in Pohang Iron and Steel Industrial Complex and its vicinities. In addition, the $PM_{10}$ distribution for each year and season was surveyed using the regional air quality monitoring stations. The measuring on the $PM_{10}$ inside the industrial complex showed $61.3{\pm}12.1{\mu}g/m^3$ for average concentration of $PM_{10}$ which was measured by Dongil Industry and $44.3{\pm}8.1{\mu}g/m^3$ measured by steel manufacturing industry complex management office. Both of them satisfied the environmental air quality standard. The percentage of $SO_4{^2}$, $NO_3{^-}$, $NH_4{^+}$ which are the secondary ions created out of the $PM_{10}$ in Dongil Industry and steel manufacturing industry complex management office was checked and it was revealed that the percentage of ${SO_4}^{2-}$ was high and it is considered that the pollution source related with the sulfides exist at the industrial complex. They were in order of ${SO_4}^{2-}$ > $Cl^-$ > $NO_3{^-}$ > $F^-$ > $NH_4{^+}$ in Dongil Industry and ${SO_4}^{2-}$ > $Cl^-$ > $NO_3{^-}$ > $NH_4{^+}$ > $F^-$ in steel manufacturing industry complex management office.

Exposure Assessment of Heavy Metals using Exposure Biomarkers among Residents Living Near a Chungcheongnam-do Province Industrial Complex Area (충청남도 산업단지 인근지역 주민의 생체시료 중 중금속 농도평가)

  • Joo, Yosub;Roh, Sangchul
    • Journal of Environmental Health Sciences
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    • v.42 no.3
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    • pp.213-223
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    • 2016
  • Objectives: This study was designed to assess the level of physical exposure to heavy metals among residents who live around a Chungcheongnam-do Province industrial complex and to provide baseline data on the effects and harms of heavy metals on the human body by comparing their exposure levels to those of people from control regions. Methods: We measured blood lead and cadmium levels and urine mercury and chromium levels and conducted a survey among 559 residents from the affected area and 347 residents of other areas. Results: Blood lead and cadmium levels and urine mercury levels were significantly higher in the case region than among those in the control region (p=0.013, p<0.001, p<0.001, respectively). In the thermoelectric power plant area, blood cadmium and urine mercury levels were significantly higher than in the control region (p<0.001, p<0.001, respectively). In the steel mill and petrochemical industry areas, blood cadmium level was significantly higher than that in the control region (p<0.001). Dividing groups by the reference level of blood cadmium ($2{\mu}g/L$), the odds ratios between the case and control regions were 2.56 (95% CI=1.83-3.58), 3.11 (95% CI=2.06-4.71) for the thermoelectric power plant area, 1.78 (95% CI=1.19-2.65) for the steel mill area and 4.07 (95% CI=2.40-6.89) for petrochemical industry area. Conclusion: This study showed that the levels of exposure to heavy metals among residents living near a Chungcheongnam-do Province industrial complex were significantly higher than those in the control region. This seems to be attributable to exposure to heavy metals emissions from the industrial complex. Further research and safety measures are required to protect residents' health.

A study of Energy Oriented Urban Development Model for Industrial Complex plan

  • Kim, Sang-hyun
    • Journal of Korea Technology Innovation Society
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    • v.8 no.1
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    • pp.209-219
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    • 2005
  • o Korea consumed total 198.5 million TOE and the portion of crude oil n was 100.4 million TOE in 2002 which marked the 10th largest energy consuming country and ranks the $4^{th}$ crude oil consumer in the world. o Industries consumed 51.5% of the total energy and 93% of industrial energy was used at the manufacturing industries such as steel, textile, chemical, food and beverage, pulp and paper, and timber industries, which lead to energy intensive industries numbered 110,000. o Also Korea ranks the $10^{th}$ greenhouse gas emission countries of the world (134.9 million TC) which may cause Korean industries to suffer severely during the implementation of United Nations Framework Convention on Climate Change (UNFCCC). o Therefore, the target of the study is to develop a model for the analysis and design of industrial complex by integration of the energy usage and environmental problems. o The research work contents are as followings: -Analysis of Korea energy consumption -Concept of the integration of energy and environment problems - Basic concept of industrial complex planning - Case study (1) - Recommendation and conclusion

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A Systems Engineering Approach to Designing Continuous Casting System in Iron and Steel Making Plant (시스템 엔지니어링 방식에 의한 철강 연속 주조 시스템 설계)

  • Shin, Kee-Young;Hong, Dae Geun;Yoon, Soo Cheol;Suh, Suk-Hwan
    • Journal of the Korean Society of Systems Engineering
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    • v.10 no.2
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    • pp.21-31
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    • 2014
  • Recently, global market competition of iron and steel products is ever increasing due to over-supply from increased number of industries in rapidly growing countries, such as China, Brazil, and Indonesia. To occupy the big market, major industries are trying to develop high quality, high performance steel products via developing a new iron and steel making process. In other words, development of a new and innovative steel plant is a key to cope with the tough situation. Design and development for the life cycle of iron and steel making plant is very much complex and multi-disciplinary. In this paper, Plant Systems Engineering (PSE), a tailored SE process for industrial plant based on ISO/IEC 15288 is used for the design of Continuous Casting Process (CCP) Plant system. The CCP is a crucial process in steel making plant, whose design technology is occupied by the advanced foreign companies. For the sake of increasing engineering capability for the design of CCP, we applied PSE Process for the renovation of the existing CCP Process. Through the study, we were convinced that the applied method can be used for other plant systems, and SE is really the way of thinking, design, and development of modern complex and multi-disciplinary systems where high risk factors are present throughout the whole life cycle.

A Case Study on Explosive Demolition of Turbine Building of Steel Frame Structure (터빈동 철골구조물 발파해체 시공사례)

  • Hoon, Park;Sung-Woo, Nam;You-Song, Noh;Chul-Gi, Suk
    • Explosives and Blasting
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    • v.40 no.4
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    • pp.35-46
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    • 2022
  • While the construction of dismantling the old industrial complex and restoring the dismantled industrial site to its original natural environment the is underway. In this paper, we introduce a case of dismantling a turbine building which one of the a large steel frame structures in an old industrial complex by applying the progressive collapse method among the blasting demolition methods. We used a charge container that generates a metal jet to cut dismantling the turbine building. The thickness of the steel structure was adjusted to 30 mm or less by applying gouging, which was a method of digging deep grooves by gas and oxygen flames or arc thermal, in the part where the cutting thickness was thick in the blasting section. The total amount of charge used for the blasting of turbine building was 175 kg, 165 electronic detonators and 124 charge containers. As a result of the blasting demolition, the turbine building was collapsed precisely according to the estimated direction. The blasting demolition was completed without causing any damage to the surrounding facilities.

A Study on the Prediction of Nugget Diameter of Resistance Spot Welded Part of 1.2GPa Ultra High Strength TRIP Steel for Vehicle (차체용 1.2GPa급 초고장력 TRIP강판의 저항 점 용접부 너겟 지름 예측에 관한 연구)

  • Shin, Seok-Woo;Lee, Jong-Hun;Park, Sang-Heup
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.3
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    • pp.52-60
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    • 2018
  • In the automobile industry, in order to increase the fuel efficiency and conform to the safety regulations, it is necessary to make the vehicles as light as possible. Therefore, it is crucial to manufacture dual phase steels, complex phases steels, MS steels, TRIP steels, and TWIP from high strength steels with a tensile strength of 700Mpa or more. In order to apply ultra-high tensile strength steel to the body, the welding process is essential. Resistance spot welding, which is advantageous in terms of its cost, is used in more than 80% of cases in body welding. It is generally accepted that ultra-high tensile strength steel has poor weldability, because its alloy element content is increased to improve its strength. In the case of the resistance spot welding of ultra-high tensile steel, it has been reported that the proper welding condition area is reduced and interfacial fracture and partial interfacial fracture occur in the weld zone. Therefore, research into the welding quality judgment that can predict the defect and quality in real time is being actively conducted. In this study, the dynamic resistance of the weld was monitored using the secondary circuit process variables detected during resistance spot welding, and the factors necessary for the determination of the welding quality were extracted from the dynamic resistance pattern. The correlations between the extracted factors and the weld quality were analyzed and a regression analysis was carried out using highly correlated pendulums. Based on this research, a regression model that can be applied to the field was proposed.

Relationship between residential district and health-related quality of life in Chungnam industrial complex area

  • Kim, Heechan;Roh, Sangchul
    • Environmental Analysis Health and Toxicology
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    • v.31
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    • pp.17.1-17.7
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    • 2016
  • Objectives This study aimed to evaluate the relationship between residential district of people, such as power plant, steel-mill and petrochemical industries, and health-related quality of life (HRQoL). Methods Using a cross-sectional study design, we randomly recruited participants for our study from industrial areas (thermoelectric power plant, steel-mill, petrochemical industry) and rural areas. Logistic regression analysis was used to identify the relationships between Euro quality of life-5 dimension (EQ-5D) scores and living region, while controlling for sociodemographic characteristics. Results In adjusted model, quality of life decreased with increasing category of age and were lower for females than males. EQ-5D scores of people living in the vicinity of thermoelectric power plant were significant lower than those of people living the vicinity of comparison region (odds ratio, 1.59; 95% confidence interval, 1.00 to 2.53). Conclusions Living region of thermoelectric power plant, was strongly associated with scores on the EQ-5D. More research is needed to elucidate the mechanisms which makes the relationship with the living regions and HRQoL.

A Case Study on Explosive Demolition of Boiler Building of Steel Frame Structure (보일러동 철골구조물 발파해체 시공사례)

  • Park, Hoon;Nam, Sung-Woo;Noh, You-Song;Suk, Chul-Gi
    • Explosives and Blasting
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    • v.40 no.3
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    • pp.66-76
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    • 2022
  • Recently, the demand for the dismantling of old industrial complexes has been increasing, and the construction of restoring the dismantled industries to their original natural environment is underway. In this case, the felling method was applied to the explosive demolition method to dismantle a large steel frame structure in an old industrial complex. We used a charging container to cut the steel frame structure that generates a metal jet. The thickness of the thick steel structure in the blasting section was controlled by gouging which a method of digging deep groove by gas and oxygen flame or arc thermal. As a result of the explosive demolition, the steel frame structure collapsed precisely according to the estimated direction. The explosive demolition was completed without causing any damage to the surrounding facilities.