• Title/Summary/Keyword: Steel Form

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A Study on the Forming of Automotive Front Side Member Part with Ultra High Strength Steel of DP980 (980MPa급 초고장력 강판의 자동차 프런트 사이드 멤버 부품 성형에 관한 연구)

  • Cha, C.H.;Lee, S.K.;Ko, D.C.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.18 no.1
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    • pp.39-44
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    • 2009
  • This paper is concerned with forming technology of an automotive front side member part with ultra high strength steel sheet of DP980. The forming technology considered in this paper is the draw & form type, which installs the upper pad and lower pad to produce the complicated shape of ultra high strength steel sheet. In order to produce sound product, comparison between form type and draw & form type and between draw type and draw & form type are investigated by FE-analysis. FE-analysis is carried out with commercial sheet metal forming analysis S/W, DYNAFORM. It was shown from FE-analysis that the draw & form type satisfied the required specifications such as the dimensional accuracy and soundness of automotive front side member part. The effectiveness of the analytical result was verified by the experiment. From this investigation, the draw & form type is proved to be able to supply useful forming technology in forming ultra high strength steel.

A Study on the Characteristics of Wire-Cut Electrical Discharge Machining for STD-11 Alloy Steel and P-20 Tungsten Carbide Alloy (STD-11 합금공구강과 P-20 초경합금재의 WEDM 특성에 관한 연구)

  • Lee, Jae-Myeong;Heo, Seoung-Jung;Kim, Won-Il
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.1
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    • pp.22-28
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    • 1996
  • From the experimental study of Wire-Cut Electric Discharge Machining of STD-11 alloy steel and P-20 tungsten carbide, the characteristics such as hand drum form and discharge gap have been observed and evaluated for various conditions. Hand drum form can be improved when gap have been observed and evaluated for various conditions. Hand drum form can be improved when gap voltage and spark cycle become smaller, thickness become thinner, wire tension become larger and the no of cutting increases. When 60mm thickness tungsten carbide is cut in normal condition, hand drum form becomes larger due to the low conductivity machining allowance become slightly larger when peak discharge current and gap voltage become larger, or wire tension becomes smaller. Under the same condition, machining allowance of tungsten carbide is larger than alloyed steel by 1/100mm.

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Inelastic response of wide flange steel beams curved by symmetrical weak axis bending using two-point loads

  • Gergess, Antoine N.;Sen, Rajan
    • Steel and Composite Structures
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    • v.17 no.6
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    • pp.951-965
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    • 2014
  • Point bending is commonly used for cambering and curving steel girders to large radii. In this system, a hydraulic ram or press is used to apply concentrated loads at selected points to obtain the required vertical (cambering) or horizontal (curving) curved profile from induced permanent deformations. This paper derives closed form solutions that relate loads to permanent deformations for horizontally curving wide flange steel beams based on their post-yield response. These solutions are presented in a parametric form to identify the relationship between key variables and their impact on the accuracy of the curving operation. It is shown that point bending could yield parabolic curved profiles that are within 1% of a desired circular curve if the span length to radius of curvature ratio (L / R) is less than 1.5 and the point loads are spaced at one third the beam length. Safe limits are then established on loads, strains and curvatures to avoid damaging the steel section. This leads to optimization of the point bending operation for inducing a circular profile in wide flange steel beams of any size.

A Study on the Structural Behavior of the Composite Slabs using the Metal Form Deck Plate (일반거푸집용 데크플레이트를 이용한 합성슬래브의 구조적 거동에 관한 연구)

  • KWON, Yong Keun;KANG, Do An;CHOI, Sung Mo;EOM, Chul Hwan;CHOI, Oan Chul;MOON, Tae Sup;KIM, Kyu Suk;KIM, Duck Jae;KIM, Dong Kyu
    • Journal of Korean Society of Steel Construction
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    • v.8 no.3 s.28
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    • pp.67-78
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    • 1996
  • This paper provides the results of a study on the structural behavior of the composite slabs using the metal form deck plate. Cold-formed steel deck sections are used in many composite floor slab applications wherein the steel deck serves not only as the form for the concrete during construction but also as the principal tensile reinforcement for the bottom fiber of the composite slab. A total of 16 specimens are tested to clarify the composite action between the concrete and metal deck plate and to find the method to increase the composite effect, whether or not non-slip bars are used. The test results are summarized for the shear-bond capacities, deformation capacities, and failure modes for the specimens.

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FORM Reliability-based Resistance Factors for Driven Steel Pipe Piles (FORM 신뢰성 기반 항타강관말뚝 저항계수 산정)

  • Park, Jae-Hyun;Huh, Jung-Won;Lee, Ju-Hyung;Chung, Moon-Kyung;Kwak, Ki-Seok
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.10a
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    • pp.779-783
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    • 2008
  • LRFD Resistance factors for static bearing capacity of driven steel pipe piles were calibrated in the freamework of reliability theory. Reliability analysis was performed by the First Order Reliability Method (FORM) using resistance bias factor statistics.The target reliability indices are selected as 2.0 and 2.33 for group pile case and 2.5 for single pile case, based on the reliability level of the current design practice and considering redundancy of pile group, acceptable risk level, construction quality control, and significance of individual structure.

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Push-out test on the one end welded corrugated-strip connectors in steel-concrete-steel sandwich structure

  • Yousefi, Mehdi;Ghalehnovi, Mansour
    • Steel and Composite Structures
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    • v.24 no.1
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    • pp.23-35
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    • 2017
  • Current form of Corrugated-strip connectors are not popular due to the fact that the two ends of this form need to be welded to steel face plates. To overcome this difficulty, a new system is proposed in this work. In this system, bi-directional corrugated-strip connectors are used in pairs, and only one of their ends is welded to the steel face plates on each side. The other end is embedded in the concrete core. To assemble the system, common welding devices are required, and welding process can be performed in the construction sites. By performing the Push-out test under static loading, the authors experimentally assess the effects of geometric parameters on ductility, failure modes and the ultimate shear strength of the aforesaid connectors. For this purpose, sixteen experimental samples are prepared and investigated. For fifteen of these samples, one end of the shear connectors is welded to steel face plates, and the other end is embedded in the concrete. Another experimental sample is prepared in which both ends are welded to the steel face plates. According to the achieved results, several relations are proposed for predicting the ultimate shear strength and load vs. interlayer slip (load-slip) behavior of corrugated-strip connectors. Moreover, these formulas are compared with those of the well-known codes and standards. Accordingly, it is concluded that the authors' relations are more reliable.

Mechanism of intragranular ferrite formation in heat-affected zone of titanium killed steel

  • Terasaki, Hidenori;Komizo, Yu-Ichi
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.197-201
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    • 2009
  • A lot of work is carried out concerning to acicular ferrite formation in the weld metal of high strength and low-alloy steel. Those results are suggesting that oxides that contain titanium elements provides nucleation site of intragranular ferrite, referred as acicular ferrite. Thus, when intragranular ferrite is expected to form in heat-affected zone, oxide containing titanium element should be formed in the steel. However, normal steel is deoxidized by using aluminum element (Al-killed steel) with little oxygen content. It means almost oxygen is deoxidized with aluminum elements. In the present work, in order to form the acicular ferrite in the heat affected zone, with the same concept in the case of weld metal, the steel deoxidized with titanium element (titanium killed-steel) is prepared and the acicular ferrite formation is observed in detail by using laser-conforcal microscopy technique. The confocal technique makes it possible that the morphological change along the phase transformation from austenite to ferrite is in-situ tracked. Thus, the inclusion that stimulated the ferrite nucleation could be directly selected from the observed images, in the HAZ of the Ti-killed steel. The chemical composition of the selected inclusion is analyzed and the nucleation potential is discussed by changing the nucleation site with boron element. The potency for the ferrite nucleation is summarized and the existence of effective and ineffective manganese sulfide for nucleation is made clear.

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Influence of Curing-Form Material on the Chloride Penetration of Off-Shore Concrete

  • Park, Sangjun;Choi, Yeol
    • International Journal of Concrete Structures and Materials
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    • v.6 no.4
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    • pp.251-256
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    • 2012
  • This paper presents an experimental study on the pore and penetration of chloride in seashore concrete depending on types of curing forms. Three types of concretes (Plain concrete, MSF concrete and FA concrete) with four different form types (wood, coating wood, steel and polypropylene film) were examined. The test results show that the air volume in concrete was relatively higher with steel and polypropylene forms than others, and wood form shows the least air volume. The penetration of chloride depending on type of form is showed a wide variability, that is, the values on plain concrete, MSF concrete and FA concrete are 115.2, 125.5 and 121.6 %, respectively. Based on the present study, concrete should be considered the conditions of curing form-type for durable concrete.

Material and Structural Characteristics of High Performance Permanent Form Using Stainless Steel Fiber (스테인레스 강섬유를 이용한 고성능 영구거푸집의 재료 및 구조적 거동특성에 관한 연구)

  • Sim, Jong-Sung;Oh, Hong-Seob;Ju, Min-Kwan;Kim, Kil-Jung;Shin, Hyun-Yang
    • Journal of the Korea Concrete Institute
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    • v.18 no.1 s.91
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    • pp.73-82
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    • 2006
  • Nowadays, the general stripping work of form has brought some problems; increase of total constructing cost resulted from the man-dependent form work procedure and environmental issues by wasting the debonded form. In this study, to effectively reduce unnecessary cost and resolve the environmental problems caused by these kinds of reason, a permanent form method using stainless steel fiber was introduced then its material and structural characteristics were evaluated. In the case of material characteristic, the permanent form had a good ductile behavior in the result of flexural test of the permanent form panel and pull-out test of insert bolt which is installed in the permanent form and perfect bonding capacity with a field concrete. In the case of structural characteristic, compressive and tensile behavior of the permanent form was evaluated. It also showed a good structural behavior in the view of load-deflection relationship, crack patterns and additional strengthening effect.