• Title/Summary/Keyword: Steel Band

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EFFECT OF FLASHING AND UPSETTING PARAMETERS ON THE FLASH BUTT WELDING OF HIGH STRENGTH STEEL

  • Kim, Young-Sub;Kang, Moon-Jin
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.384-389
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    • 2002
  • This study was aimed to evaluate the weldability and optimize the welding conditions for flash butt welding of 780MPa grade steel applied to the automotive bumper reinforcement. And then the relationship between the welding conditions and the joint performance relating specifically to coil-joining steel would be established. The effect of welding conditions between flashing and upsetting process was elucidated. Microstructure observation of the joint indicated that the decarburized band was mainly changed with upsetting process. Width of HAZ was also related to the upsetting conditions rather than the flashing conditions. Generally maximum hardness at HAZ was correlated with $C_{eq}$ of steel and the empirical relationship was obtained to estimate the HAZ properties. Tensile elongation at the joint was usually decreased with increasing the initial clamping distance. Investigation of fracture surface after tensile and bending tests reveal that the origin of cracking at the joint was oxide inclusions composed of $SiO_2$, MnO, $Al_2$ $O_3$, and/or FeO. The amount of inclusions was dependent on the composition ratio of Mn/Si in steel. If this ratio was above 4, the amount of inclusions was low and then the resistance to cracking at the joint was enough to maintain the joint performance. It was obtained that the flashing process influenced the conditions for the energy input to establish uniform or non-uniform molten layer, while the upsetting conditions influenced the joint strength. Heat input variable during flashing process was also discussed with the joint properties.

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Structural Joint Integrity Monitoring of Steel Frame Structures Using Impulse Responses (충격응답을 이용한 철골 구조물 접합부의 구조건전성 모니터링)

  • Yi, Jin-Hak;Lee, Kwang-Soo
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2008.04a
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    • pp.145-150
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    • 2008
  • This study proposes an improved AR-model based structural joint integrity monitoring method and a new damage sensitive feature using RMS values of impulse responses. The proposed methods were applied for joint integrity monitoring of a model scale 2-bay and 4-story steel frame structure and it was found that the AR coefficients could be more consistently estimated by adopting the band-pass filter and cross-correlation function to the raw acceleration signals and the joint damages could be successfully monitored by the proposed methods.

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Fatigue Crack Propagation Characteristics in HAZ of A106 Gr B Steel Pipe Weldments (A106 Gr B강 배관용접부의 잔류응력해석 및 피로균열성장특성)

  • 김철한;배동호;김복기;조선영;홍정균;이범노
    • Proceedings of the KWS Conference
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    • 1999.05a
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    • pp.237-240
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    • 1999
  • In this study, residual stresses of the weldment were calculated by finite element analysis(FEA) and experiment. And, the crack closure behaviour and fatigue crack growth characteristics in field of residual stress of A106 Gr B steel pipe weldment were investigated under various stress ratio. Obtained results are as follows. I) $K_{op}$ was independent of $K_{max}$, and load ratio in fatigue crack growth. 2) In variation of load ratio, the scatter band of crack growth curve was reduced by half considering crack closure. and 3) Neglecting crack closure behaviour, actual fatigue crack growth rate can be underestimated' and Actual fatigue crack growth rate can be overestimated by $K_{res}$, in tensile residual stress field.

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A Study on the Cold Rolling for the Embossing of Metal Sheet (박판 금속의 엠보싱을 위한 냉간 성형 연구)

  • Lee, K.S.;Kim, S.W.;Shin, M.C.;Lee, J.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.397-400
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    • 2009
  • When the metal sheet is subjected to the housing surface for fitting and insulating from harsh surroundings like fluid ingression or hot steam, both strength and formability have to be equally considered. In this regard, the main aim of this study is to design an apparatus of cost-effectively producing flexible fluted band with increasing the formability of embossed stainless steel sheet, which is utilized as a thermal insulation metal for housing ship engine exhauster. Designed to fabricate a maximum sheet width of 700 mm, this new apparatus consists of upper roll made of hard urethane and the female-etched lower roll made of SKD11, have a producing capacity up to 1-meter homogeneously embossed sheet for just 60 seconds. This machine is devised for the maximum operating efficiency from original sheet handling to machine setting. The embossing properties are characterized by 3-D profiling. After embossing plain metal sheet, both yield strength and elongation properties are improved simultaneously, indicating the effectiveness of the newly designed apparatus.

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Fatigue Crack Propagation Characteristics in HAZ of A106 Gr B Steel Weldments (A106 Gr B강 용접열영향부에서의 피로균열성장특성)

  • 김철한;조선영;김복기;배동호
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.05a
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    • pp.263-268
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    • 1999
  • With HAZ of A 106 Gr B steel weldment, fatigue test in air, electrochemical polarization test and corrosion fatigue test in 3.5wt.% NaCl solution were performed changing load ratio. Obtained results are as follows. 1) K$\sub$op/ was independent of K$\sub$max/ and load ratio in fatigue crack growth. 2) In variation of load ratio, the scatter band of crack growth curve was reduced by half considering crack closure 3) In the result of electrochemical polarization test, current density was increased abruptly when potential was larger than corrosion potential. 4) Fatigue crack growth rate in corrosive environment was markly higher than the rate in air because of corrosion characteristics of the material and anodization of inner surface crack.

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Stability improvement for response attenuation of bridge columns with one dimensional meta-material based isolation systems

  • Saumitra Jain;Sumiran Pujari;Arghadeep Laskar
    • Earthquakes and Structures
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    • v.24 no.3
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    • pp.193-204
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    • 2023
  • The concept of meta-material-based isolation systems (MMIS) for structural columns has been revisited in the present study in order to enhance the stability of rubber pads by using steel shim reinforced rubber (SSRR) layers. Analytical calculations have shown a significant improvement in the stability of MMIS with SSRR pads. Finite element analysis has also been conducted to further show the reduced response of a bridge with the modified MMIS under excitations having frequencies within the corresponding attenuation zone (AZ) as compared to the response of a conventional bridge without MMIS. FE analysis further shows the stress generated on the bridge with MMIS systems are within safe limits. Finally, a generalized procedure has been developed to design bridge columns with the proposed modified MMIS.

A study on the KLA behaviors in HAZ and the mechanical properties of austenitic stainless steel weld (스테인레스강용접 열영향부의 KLA거동 및 기계적 특성에 관한 연구)

  • 조종춘;김영석;김학민
    • Journal of Welding and Joining
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    • v.8 no.4
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    • pp.27-34
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    • 1990
  • Integranular corrosion behaviors of KAL (Knife Line Attack) and mechanical properties such as tensile and creep rupture were investigated for the tube material used for nearly 20 years under the condition of 463.deg. C and 28 $kg/cm^2$. Based and weld metal were austenitic stainless steel AISI 321 containing Ti, AISI 347 containing Nb, respectively. KLA is a kind of the intergranular corrosion which often occurs just near the HAZ (heat affected zone) of AISI 321 and AISI 347 stainless steel due to the grain boundary sensitization. In KLA zone, intergranular corrosion crack has propagated outwards from the inner surface and carbides of white and narrow band type assuming as (Cr, Fe) carbide were confirmed. All the delta-ferrite formed in the weld metal during weld solidification has been transformed into sigma-phase since delta-ferrte was exposed for 20 years at 463.deg. C. Elongation was very low at the range from room temperature to 600.deg. C and it was confirmed that creep-rupture properties were not consideralbly affected.

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A study on improved analytic method for the bond stress between concrete and steel tube in CFT column (CFT기둥에서 강관과 콘크리트 부착응럭의 해석기법 개선에 관한 연구)

  • Seok, Keun-Yung;Ju, Gi-Su;Choi, Joon-Young;Chae, Seoung-Hun;Kang, Joo-Won
    • Journal of Korean Association for Spatial Structures
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    • v.7 no.2 s.24
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    • pp.83-90
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    • 2007
  • Buildings become high and large. CFT(Concrete Filled steel Tube) columns have been developed to manage effectively that loads which columns support and cross sections of columns are increased. Because CFT column is the composite structure made of two different materials, many researches have been performed to look into mechanical behaviors. This study is an analytic study about bond stress on interface between concrete core and steel tube in circular and rectangular CFT columns. ABAQUS/Standard Version 5.8 is used to analyze bond stress by bond form and position of shear-connector, and improved analystic method about mechanical characters on interface is suggested.

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Extraction of GCP from nighttime AVHRR image

  • Tamba, Sumio;Iikura, Yoshikazu
    • Proceedings of the KSRS Conference
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    • 2003.11a
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    • pp.770-772
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    • 2003
  • In this paper, to correct the error, we propose a method to estimate a correction data based on observation data obtained from MUBEX campaign. Many heat spots are correspond to industrial area including steel plant, power plant and so on. Heat spot transmits some kinds of thin cloud because it emits large radiance, so that it is possible to extract GCP from the area under the thin cloud.

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A Study on the noise working environment and occupational hearing impairment in the manufactoring industries (제조업 산업장의 소음환경과 직업성 난청에 관한 조사연구)

  • Lee, Chae-Eon;Lee, Jong-Tae;Son, Hye-Suk;Mun, Deok-Hwan;Jo, Byeong-Man;Kim, Seong-Cheon;Bae, Gi-Taek;Kim, Yong-Wan
    • 월간산업보건
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    • s.5
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    • pp.4-15
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    • 1988
  • In order to proffer the fundamental data for the better working environment and the effective establishment of hearing conservation program on workers exposed to industrial noise, author assessed noise levels on the 42 noisy processes among 84 manufactures of 9 industries and measured noise gearing loss by the type of industries on 3,104 workers at these noisy processes from March, 1986 to Februry, 1987. The results were summarized as follows: 1. The averge of A-weight sound level of 23 processes(54.8%) and the avergae of sound level at each octave band of 14 processes(33.3%) exceeded the permissible exposure limits in 8 hours per day. 2. The noise level was the highest in process of cocking of ship building(109.1dBA), and followed by plating of steel rolling(104.3dBA), rivet of manufacture of motor vehicles(102.5dBA), shot of ship building(98.5dBA), aciding(95.7BA) and steel tubing(95.0dBA) of steel rolling, weaving of textiles(95.0dBA). 3. The permissible exposure time for the average of sound level at each octave band was only 30 minutes in the process of cocking of ship building, plating of steel rolling and rivet of manufacture of motor vehicles. 4. As a result of audiometric examination in 3,104 workers, the rate of hearing loss over 50dB at 4,000Hz was 7.3%(227 workers) and the rate of hearing loss over 41dB at 60average method was 2.9%(89 workers). 5. The prevalence of occupational hearing loss in ship building and manufacture of motor vehicle was 5.2% and it was the highest among prevalence of these 9 industries. 6. As a result of this suvery, the noise control and gearing conservation program were required especially in the industry of ship building and manufacture of motor vehicle.

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