• 제목/요약/키워드: Steel Ball

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Fe-Si 전기강판 폐스크랩을 이용한 3원계 Fe-9.8Si-6.0Al 합금의 연자성 특성 (Soft Magnetic Property of Ternary Fe-9.8Si-6.0Al Alloy Using by Recycling Fe-Si Electrical Steel Sheet Scrap)

  • 홍원식;양형우;박지연;오철민;이우성;김승겸;한상조;심금택;김휘준
    • 마이크로전자및패키징학회지
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    • 제24권1호
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    • pp.1-8
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    • 2017
  • Fe-9.8Si-6.0Al mother alloy was manufactured using by Fe-3.5Si recycled scrap and Si powder. And then, soft magnetic alloy powder of $D_{50}$ size and sphere type were prepared by gas atomization process. To obtain the soft magnetic powder of a high aspect ratio, in the first, we conducted the ball milling process for 8 hours. And heat treatment was performed under $650^{\circ}C$, 2 hours and $N_2$ atmosphere condition for reducing the residual stress of the powder. Based on these process, we made around $50{\mu}m$ diameter Fe-9.8Si-6.0Al powder, which morphology and shape was a similar to the commercial Fe-Si-Al powder. Finally, the soft magnetic sheets were prepared by tape casting process using by those powders. The permeability of the tape casting sheet was measured, and we confirmed the possibility of reusing to the soft magnetic materials of Fe-Si electric sheet scrap.

Process Technology of the Direct Separation and Recovery of Iron and Zinc Metals Contained in High Temperature EAF Exhaust Gas

  • Furukawa, Takeshi;Sasamoto, Hirohiko;Isozaki, Shinichi;Tanno, Fumio
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
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    • pp.393-397
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    • 2001
  • The innovatory process, that is the direct separation and recovery of the iron and zinc metals contained in the high temperature exhaust gas generated from the electric arc furnace fer the inn scrap melting and/or the dust treatment, has been proposed. This proposed process consists of the moving coke bed filter that is directly connected to the electric furnace, and the following heavy metal condenser. The exhaust gas passes through the filter and the condenser right after exhausting from the electric furnace. The moving coke bed filter is being controlled at about 1000℃ and collects iron and slag components contained in the high temperature exhaust gas. Heavy metals such as zinc and lead pass through the filter as vapor. Based on the thermodynamic considerations, the iron oxide and the zinc oxide are reduced in the filter. The solution loss reaction rate is comparatively low at about 1000℃ in the coke bed filter by the analysis using the mathematical simulation model. The heavy metal condenser is installed in the position after the coke bed filter, and rapidly cools the gas from about 1000℃ to 450℃ by a full of the cooling medium like the solid ceramic ball in addition to the cooling from the wall. The zinc and lead vapor condense and separate f개m the gas in a liquid state. The investigation of the characteristics of the exhaust gas of the commercial electric arc furnace, the fundamental experiments of the laboratory scale and the bench scale ensured the formation of this proposed process. A small-scale pilot plant examination is carrying out at present to confirm the formation of the process. It is certain that the dust generation of the electric arc furnace is extremely decreased, and it can save the energy consumption of usual dust treatment processes by the realization of this process.

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인공치와 의치상의 재질에 따른 의치상 하부 지지조직에의 응력전달에 관한 연구 (A STUDY OF THE STRESS TRANSMISSION OF VARIOUS ARTIFICIAL TEETH AND DENTURE BASE MATERIALS TO THE UNDER-LYING SUPPORTING TISSUES)

  • 정형곤;정문규;이호용
    • 대한치과보철학회지
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    • 제27권2호
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    • pp.79-100
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    • 1989
  • The Purpose of this study was to investigate material differences in stress transmission among various artificial teeth and denture base materials. For this study, a two-dimensional finite element model and a two-dimensional photoelastic model of a mandible with complete denture were made. A resin tooth and a porcelain tooth were used as artificial teeth, and a resin base, a metal lined base, and a soft-liner lined base were used as denture bases. An occlusal load was applied and principal stresses generated in the supporting tissues were compared. To test the impact stress transmission, strain gauge attached to the denture base specimens made of the different materials were made in thick and thin groups. Voltage outputs from hitting the specimen with a steel ball were compared. The results were as follows : 1. In FEM, increasing the mucosal thickness reduced the maximum principal stresses in the supporting tissues, but altering the tooth materials and the base materials induced no difference in the stresses. 2. In photoelastic model study, no difference in fringe order among the specimens were observed, but the thick mucosa group and the soft-liner lined group revealed a more uniform distribution of the load. 3. In strain measuring, the impact force transmission was highest in the soft-liner lined group, and was the lowest in the metal lined group(p<0.01). 4. In the thin group using the resin base, the porcelain tooth showed higher impact stress transmission than the resin tooth(p<0.01), but no difference was observed between them in the thick group. In the soft-liner lined group, the porcelain tooth showed higher impact stress transmission than the resin tooth(p<0.01), but no difference was observed between them in the metal lined group. 5. The thick group showed lower impact stress transmission than the thin group(p<0.01).

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콘크리트의 탄성계수 및 감쇠비 결정에 대한 충격공진시험 적용 (Application of Impact Resonance Test to the Determination of Elastic Modulus and Damping Ratio of Concrete)

  • 정범석;이재환;권기철
    • 콘크리트학회논문집
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    • 제22권5호
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    • pp.625-632
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    • 2010
  • 콘크리트의 탄성계수 결정을 위해 다양한 시험기법이 사용되고 있다. 충격공진시험(IR: impact resonance test)은 비파괴시험으로서 간편한 시험장치와 단순한 시험방법이며 반복성이 뛰어나다. 또한 충격공진시험은 탄성계수 뿐만 아니라 감쇠비 결정이 가능하다. 이 연구에서는 콘트리트 시편에 대한 충격공진시험의 다양한 영향요소(시편거치 방법, 충격하중원의 특성, 신호획득 속도 등)를 평가하고 최적의 시험조건을 제시하였다. 이 연구에서 적용한 모든 시험조건 범위에서 충격공진시험에서 측정된 결과의 변동량은 공진주파수 결정에 있어서 ${\pm}0.3%$, 감쇠비 결정에 있어서 ${\pm}10.0%$로 나타났다. 충격공진시험에서 결정된 탄성계수와 정적시험에서 결정된 탄성계수를 변형률 크기를 고려하여 비교하면 비교적 서로 잘 일치함을 확인하였다.

저온하에서 CFRP 적층재의 충격 손상과 잔류 강도 -저/고온하에서 CFRP 적층재의 충격 손상을 중심으로 - (A Study on the Impact Damage and Residual Strength of CFRP Composite Laminates under Low Temperature)

  • 양인영;정종안;차천석
    • 비파괴검사학회지
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    • 제17권1호
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    • pp.1-10
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    • 1997
  • 본 연구에서는 첨단 재료인 CFRP 적층재가 저온 및 고온 분위기하에서 FOD를 받을 때 적층 부재의 충격 손상 즉, 온도 변화가 층간 박리 손상 및 모재 크랙 발생에 미치는 영향에 관해 관찰하였다. 연구 결과 주변온도가 CFRP 적층재의 충격 손상에 큰 영향을 미쳤으며 적층수가 많을수록 손상 박리 면적은 주변 온도의 변화에 따라 급격히 변화함을 알 수 있었다. 특히, CF/PEEK 적층재는 주변 온도가 낮아질수록 박리 면적은 급격히 증가하나 모재 크랙은 작아졌고 CF/epoxy 적층재는 온도가 낮아질수록 박리 면적, 모재 크랙 모두 커졌다. 즉, 시험편 표면 온도가 낮아지면 단위 충격 에너지당 박리 면적($m^2/J$)이 크게 되어 온도가 저하할수록 임계 박리 에너지가 작게되며, 박리를 생기게 하는 초기 손상 에너지가 작게 되어 박리 발생이 쉽게 됨을 알 수 있었다.

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Effect of Lubricant with Nanodiamond Particles in Sliding Friction

  • Adzaman, M.H.;Rahman, A.;Lee, Y.Z.;Kim, S.S.
    • Tribology and Lubricants
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    • 제31권4호
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    • pp.183-188
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    • 2015
  • This paper presents the experimental effects of lubricant with nanodiamond particles in sliding friction. In order to improve the performance of lubricants many additives are used, such as MoS2, cadmium chloride, indium, sulfides, and phosphides. These additives are harmful to human health and to the environment, so alternatives are necessary. One such alternative is nanodiamond powder, which has a large surface area. In order to investigate the effect of nanodiamonds in lubricants under sliding friction, they are dispersed in the lubricant at a variety of concentrations (0 wt%, 0.1 wt%, 0.3 wt%, 0.5 wt%, and 1 wt%) using the matrix synthesis method. Friction and wear tests are performed according to the ASTM G99 method using a pin-on-disc tester at room temperature. The specimens used in this experiment are AISI 52100 ball bearings and AISI 1020 steel discs. During the test, lubricant mixed with nanodiamond is supplied constantly to keep the two bodies separated by a lubricant film. To maintain boundary lubrication, the speed is set to 0.18 m/s and a load of 294 N is applied to the disc through the pin. Results are recorded by using workbench software over the test duration of 10 minutes. Experimental results show that when the concentration of nanodiamond increases, the coefficient of friction decreases. However, above a nanodiamond concentration of 0.5 wt%, both the coefficient of friction and wear volume increase. From this experiment, the optimum concentration of nanodiamond showing a minimum coefficient of friction of 0.09 and minimum wear volume of 0.82 nm2 was 0.5 wt%.

초음파 나노표면 개질처리를 통한 베어링강의 회전접촉피로 및 잔류응력 특성에 대한 연구 (Rolling Contact Fatigue and Residual Stress Properties of SAE52100 Steel by Ultrasonic Nano-Crystalline Surface Modification (UNSM))

  • 이창순;박인규;조인식;홍정화;지태구;편영식
    • 열처리공학회지
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    • 제21권1호
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    • pp.10-19
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    • 2008
  • To investigate the effect of ultrasonic nano-crystalline surface modification (UNSM) treatment on rolling contact fatigue and residual stress properties of bearing steels, this paper carried out a rolling contact fatigue test, measured residual stress and retained austenite, performed a wear test, observed microstructure, measured micro hardness, and analyzed surface topology. After the UNSM treatment, it was found that the surface became minute by over $100{\mu}m$. The micro surface hardness was changed from Hv730~740 of base material to Hv850~880 with about 20% improvement, and hardening depth was about 1.3 mm. The compressive residual stress was measured as high as -700~-900 MPa, and the quantity of retained austenite was reduced to 27% from 34%. The polymet RCF-6 ball type rolling contact fatigue test showed over 4 times longer fatigue lifetime after the UNSM treatment under 551 kgf load and 8,000 rpm. In addition, this paper observed the samples, which went through the rolling contact fatigue test, with OM and SEM, and it was found that the samples had a spalling phenomenon (the race way is decentralized) after the UNSM treatment. However, before the treatment, the samples had excessive spalling and complete exploration. Comparison of the test samples before and after the UNSM treatment showed a big difference in the fatigue lifetime, which seems to result from the complicated effects of micro particles, compressive residual stress, retained austenite, and surface topology.

실리콘 함유 DLC 박막의 마찰마모 시험에 의한 물리적 특성 및 화학적 결합 구조 변화 고찰 (A Study of a Changing of Physical and Chemical Intra-structure on Si-DLC Film during Tribological Test)

  • 김상권;이재훈;김성완
    • 열처리공학회지
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    • 제24권3호
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    • pp.127-132
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    • 2011
  • The silicon-containing Diamond-like Carbon (Si-DLC) film as an low friction coefficient coating has especially treated a different silicon content by plasma-enhanced chemical vapor deposition (PECVD) process at $500^{\circ}C$ on nitrided-STD 11 mold steel with (TMS) gas flow rate. The effects of variable silicon content on the Si-DLC films were tested with relative humidity of 5, 30 and 85% using a ball-on-disk tribometer. The wear-tested and original surface of Si-DLC films were analysed for an understanding of physical and chemical characterization, including a changing structure, via Raman spectra and nano hardness test. The results of Raman spectra have inferred a changing intra-structure from dangling bonds. And high silicon containing DLC films have shown increasing carbon peak ratio ($I_D/I_G$) values and G-peak values. In particular, the tribological tested surface of Si-DLC was shown the increasing hardness value in proportional to TMS gas flow rate. Therefore, at same time, the structure of the Si-DLC film was changed to a different intra-structure and increased hardness film with mechanical shear force and chemical reaction.

컨베어 이송장치에서의 무선 미소자기감지 시스템 구현 (Implementation of Wireless Micro-Magnetic Detection System in the Conveyer Belt)

  • 이영동
    • 한국정보통신학회논문지
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    • 제18권12호
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    • pp.2975-2981
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    • 2014
  • 기존 유선기반의 미소자기감지 시스템은 자기신호를 전기신호로 변환하여 신호처리부로 송신하는 과정에서 AC성 노이즈가 유입되고, 필터링 과정에서 과도한 신호의 시간 및 위상 지연 현상이 발생한다. 본 논문에서는 컨베어 이송장치에서의 무선통신 기술을 적용한 미소자기감지 시스템을 설계하고 구현한다. 무선미소자기시스템은 자기센서 검출부, 신호처리부, 무선센서네트워크부, 시스템 제어부 및 모니터링부로 구성하고, 무선 미소자기감지 시스템을 통해 밸브바디 내에 스틸볼이 삽입되어 있는 경우 자기센서 전압 값이 변화하는 것으로 감지하였다. 기존 유선기반의 시스템에 비해 검출 정확도 및 시간 지연 감소 등 성능이 향상됨을 평가를 통해 나타났으며, 패킷수신률 분석을 통해 미소자기시스템의 무선 적용 가능성을 확인하였다.

다양한 결함에 대한 폴리에틸렌 배관의 음향방출 특성 (AE Characteristic of Polyethylene Pipe under various defects)

  • 남기우;이시윤;안석환
    • 한국가스학회지
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    • 제8권3호
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    • pp.1-7
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    • 2004
  • 최근 가스관용으로 압력손실이 큰 동관의 사용은 점차 줄어들고 있는 추세이며, 한편으로는 폴리에틸렌관이 신소재배관재료로서 사용되어 지고 있다. 폴리에틸렌관은 화학적으로 안정성이 높아 부식에 강하고 반영구적으로 사용할 수 있으며, 유연성이 좋아 설치와 유지관리가 편한 장점이 있다. 그러나 외부에 노출되었을 때 쉽게 열화되므로, 주로 저압가스용 매설배관으로서 사용하고 있는 실정이다 그러나 매설배관으로 사용되는 폴리에틸렌관의 사용 중에 발생하는 결함에 대한 비파괴적 평가에 대한 연구는 거의 없다. 본 연구에서는 폴리에틸렌 배관의 건전성을 평가하기 위해 다양한 결함을 상정하여 볼 베어링 충격시험에 따른 음향방출에 의한 신호특성을 평가하였다. 폴리에틸렌 배관의 결함 형상에 따라 파형 및 중심주파수의 구별이 가능하였다. 특히, 노치결함이 있는 경우 노치의 각도와 깊이에 따라 AE신호의 특성이 다르게 나타났다.

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