• Title/Summary/Keyword: Steel Ball

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Numerical studies on behaviour of bolted ball-cylinder joint under axial force

  • Guo, Xiaonong;Huang, Zewei;Xiong, Zhe;Yang, Shangfei;Peng, Li
    • Steel and Composite Structures
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    • v.20 no.6
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    • pp.1323-1343
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    • 2016
  • This paper presents the results of an extensive numerical analysis program devoted to the investigation of the mechanical behaviour of bolted ball-cylinder joints. The analysis program is developed by means of finite element (FE) models implemented in the non-linear code ABAQUS. The FE models have been accurately calibrated on the basis of available experimental results. It is indicated that the FE models could be used effectively to describe the mechanical performance of bolted ball-cylinder joints, including failure modes, stress distributions and load-displacement curves. Therefore, the proposed FE models could be regarded as an efficient and accurate tool to investigate the mechanical behavior of bolted ball-cylinder joints. In addition, to develop a further investigation, parametric studies were performed, varying the dimensions of hollow cylinders, rectangular tubes, convex washers and ribbed stiffener. It is found that the dimensions of hollow cylinders, rectangular tubes and ribbed stiffener influenced the mechanical behaviour of bolted ball-cylinder joints significantly. On the contrary, the effects of the dimensions of convex washers were negligible.

Design of the Current Segment Coil for Accelerating the Magnetic Materials (자성물질을 가속시키기 위한 전류 Segment 코일의 설계)

  • Chung, Byung-Tae
    • The Journal of the Korea institute of electronic communication sciences
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    • v.7 no.4
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    • pp.861-866
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    • 2012
  • The distance optimizing between coil and magnetic materials never be specified in the magnetic materials acceleration using the coil till now. We can know to be the distance which optimizes when being in the half position about the distance of intercoil by the result of the max point on the Differential calculus. Whether several top and bottom current segment coil structures were made and the steel ball in which the current segment coil structure is the magnetic materials could be accelerated in the optimizing distance or not confirmed. When the coil valley current about the mass of the steel ball was known as the experiment and it was but to be the nose consequently it applied to the magnetic materials and magnetic fluid, the optimal distance was solved between the coil and material.

Development of piston contact mechanism for radial piston pump (레이디얼 피스톤 펌프의 피스톤 접촉 메커니즘 개발)

  • Ham, Y.B.;Cha, J.G.;Kim, D.M.;Kong, T.W.;Yun, S.N.;Ahn, K.Y.;Kweon, B.S.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.7 no.1
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    • pp.1-5
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    • 2010
  • This paper presents the experimental results of the radial piston type oil pump with new mechanism for a metal diaphragm hydrogen compressor. Generally, metal diaphragm type hydrogen compressor systems are operated by oil hydraulic power. In this system an oil compensating pump has been demanded to compensate for a leakage oil head chamber. The metal diaphragm type hydrogen compressor consists of an oil compensating pump, commonly used hydraulic piston pump and driven by main crank shaft. The radial piston type oil compensating pump with new rolling contacted piston mechanism is developed and experimented. The developed piston element of the radial piston pump consists of piston, steel ball, return spring, two check valves, eccentric cam and ball racer. In this study, designed 4 type pistons as and orifice hole. Operating characteristics and pressure ripple characteristics are tested under no load to 60bar loaded with every 20bar increasing step and pressure ripple and flow rate are experimentally investigated.

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A Study on Friction Behavior of Textured Surface in Unlubricated State (무윤활 상태에서 미세공이 가공된 표면의 마찰거동에 관한 연구)

  • Oh, Seok-Ju;Kim, Sung-Gi;Kim, Kyung-Woong
    • Tribology and Lubricants
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    • v.25 no.4
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    • pp.217-224
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    • 2009
  • In this study, friction tests were carried out in order to investigate the friction behavior of textured surface in unlubricated state using ball-on-disk type apparatus. Test specimens were SUJ2 bearing steel ball and SM45C steel disk. Square arrays of circular micro-dimples were created on the surface of disk specimen by Nd:YAG Laser. Friction tests were performed for the disk specimen with various micro-dimple parameters and was also conducted for the variation of normal loads and relative velocities. The results showed that fiction coefficient of textured surface was lower than that of non-textured surface and the deeper depth of micro-dimple was, the lower friction coefficient obtained at the same diameter of micro-dimple in unlubricated state. Area density of micro-dimple had an effect on the friction coefficient. It was also found that friction coefficient generally decreased with the increase of normal load and relative velocity.

A Study on the Machinability of High Hardness Steel in Ball End Milling (볼 엔드밀 가공에서 고경도 강재의 절삭특성에 관한 연구)

  • Won S. T.;Hur J. H.;Lee Y. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.02a
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    • pp.11-18
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    • 2002
  • The STD11 and KP4 are important steels and applied to the manufacturing of the die and mold. The purpose of this study is to investigate the machinability of tool steels of STD11(HRC60) and KP4(HRC32) when machining them by using ball end milling tools coated with TiAlN. Cutting forces by using a Kistler piezo-cell type tool dynamometer, surface roughness and tool wear by using tool microscope are used in the tests. The results from the cutting tests of KP4 specimens show that 85m/min. of cutting speed and 0.32mm/rev. of feed per revolution are optimum conditions for the higher productivity and 0.26mm/rev. with the same cutting speed are optimum conditions for better surface finishing. The results from machining STD11 workpiece at 30m/min. of cutting speed and 0.17m/rev. of feed per revolution show recommended for the higher productivity. The KP4 shows relatively smaller cutting forces than STD11 and STD11 shows the better surface finish than KP4.

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Effect of Milling Medium Materials on Mechanical Alloying of Mo-25.0at%Si Powder Mixture (Mo-25.0at%Si 혼합분말의 기계적 합금화에 미치는 밀링매체 재료의 영향)

  • 박상보
    • Journal of Powder Materials
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    • v.5 no.1
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    • pp.64-70
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    • 1998
  • Milling media of steel and partially stabilized zirconia(PSZ) were used to produce $Mo_3$Si by mechanical alloying(MA) of Mo-25.0at%Si elemental powder mixture. The effect of milling medium materials on MA of the powder mixture have been investigated by XRD and DTA. The reaction rate and the end-product noticeably depended upon the milling medium material. The formation of $Mo_3$Si and $Mo_5Si_3$phases by PSZ ball-milling took place after 15 hr of MA and was characterized by a slow reaction rate as Mo, Si, $Mo_5Si_3$ and $Mo_3$Si coexisted for a long period of milling time. The formation of a new phase by steel ball-milling, however, did not take Place even after 96 hr of MA. DTA and annealing results showed that $Mo_5Si_3$ and $Mo_3$Si were formed after heating the ball-milled powder specimens to different temperatures. At low temperatures, Mo and Si were transformed into $Mo_5Si_3$. At high temperatures, the formation of $Mo_3$Si can be partially attributed to the reaction, 7Mo+Si+$Mo_5Si_3$-.4$Mo_3$Si . The formation of $Mo_3$Si and Mo5Si3 phases by mechanical alloying of the powder mixture and the relevant reaction rate appeared to depend upon the milling medium material as well as the thermodynamic properties of the end-products.

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A Study on the Silicone Rubber of Sabot Assembly for the Velocity Multiplication of Mini Ball (소형구의 속도증폭을 위한 사보 조립체의 실리콘고무 특성 연구)

  • Kim, Young-Min;Jin, Doo-Han;Chung, Dong-Teak
    • Journal of the Korea Institute of Military Science and Technology
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    • v.18 no.4
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    • pp.395-401
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    • 2015
  • A mini ball launch system was developed for the study of dynamic fracture of ceramic materials. The principle of velocity multiplication system is similar to two stage gun. The plastic sabot assembly houses steel plunger and the void filled with silicone rubber. The sabot is stopped by the stopper block then the steel plunger inside the sabot compress the silicone rubber to high pressure. Then the compressive energy of the silicone rubber is transferred to the ball. More than ten times of initial speed was attained. In this study, most effective silicone rubber for the highest final speed was chosen out of three different varieties by launch tests.

An evaluation of arc sprayed layer on the erosion property (Arc Sprayed부의 Erosion 특성평가)

  • 배강열;김희진
    • Journal of Welding and Joining
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    • v.5 no.2
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    • pp.27-34
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    • 1987
  • The characteristics of arc sprayed layer were studied with hardness test and microstructural observation. The erosion resistance of arc sprayed layer was also evaluated using a method of steel ball blasting test which was proposed in this study as a test method for measuring the erosion properties in the impact wear condition. By an impact of the molten droplets on the redeposited substrate, lamella structure was formed which contains laminated oxide layers, fissures, and porosities. As a result of mechanical tests, it was shown that the sprayed specimen showed higher hardness than the substrate, but it resulted in higher erosion rate than the substrate. The poor erosion property obtained with a sprayed coating was considered to be attributable to easy flaking off the the layers laminated with brittle oxide layers.

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Steel-Ball-Impact fracture Behavior of Soda-Lime Glass Plates Bonded with Glass Fabric/Epoxy Prepreg (직물형 유리섬유/에폭시 프리프레그로 피막된 판유리의 강구 충격 파괴 거동)

  • 김형구;최낙삼
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.04a
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    • pp.20-25
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    • 2000
  • In order to study the impact fracture behavior of brittle materials, a steel-ball-impact experiment was Performed. Five kinds of materials were used in this study : soda-lime glass plates, glass/epoxy prepreg-one layer-bonded and unbonded glass plates, glass/epoxy prepreg-three layers-bonded and unbonded glass plates. Fracture patterns, the maximum stress and absorbed fracture energy were observed according to various impact velocities 40-120m/s. With increasing impact velocity, ring crack, cone crack, radial crack and lateral crack took place in the interior of glass plates. The generation of such cracks was largely reduced with glass/epoxy prepreg coating. Consequently, it is thought that the characteristics of the dynamic Impact fracture behavior could be evaluated using the absorbed fracture energy and the maximum stress measured at the back surface of glass plates.

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Experimental study of Auto Balancer Using Steel Ball (볼을 이용한 자동평형장치의 실험적 연구)

  • 김유신;양보석;전상범;이장우;김성진
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1996.04a
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    • pp.53-59
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    • 1996
  • 오늘날 산업현장에서 사용되는 대부분의 기계와 가전 제품에는 회전기계가 중요한 역할을 담당하고 있고, 이러한 회전 요소에서 종종 진동이 발생하여 문제가 되고 있다. 이러한 진동이 발생시키는 원인 중에서도 회전체의 불평형(unbalance)이 대부분이다. 이러한 불평형 중에도 매 운전 사이클마다 불평형의 크기나 위치가 바뀌는 경우에는 평형잡이 기계로는 불평형을 수정할 수 없다. 이를 자동적으로 수정하는 장치로써 Thearle가 볼(steel ball)을 이용한 자동평형장치를 제안하였고, 정상는 2개의 볼을 내장한 1개 또는 2개의 원판을 설치하여 계의 기본적인 진동특성을 조사하였다. 그리고 볼과 저점성유체를 내장한 단일원판의 자려진동에 대한 안정성을 조사한 연구결과도 있다. 본 연구에서는 위의 이론들을 기초로 하여 1) 2개의 원판을 모델한 기본적인 진동거동, 2) 자동 평형장치로서 이용가능한 운전영역과 자려진동의 발생 영역 및 조건, 3) 계의 파라메터, 즉 각가속도, 원판내의 유체의 점성계수 및 볼의 갯수의 변화에 대한 자동평형장치의 성능 등을 실험적으로 조사하였다.

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