• Title/Summary/Keyword: Steam safety valve

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Design optimization of a nuclear main steam safety valve based on an E-AHF ensemble surrogate model

  • Chaoyong Zong;Maolin Shi;Qingye Li;Fuwen Liu;Weihao Zhou;Xueguan Song
    • Nuclear Engineering and Technology
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    • v.54 no.11
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    • pp.4181-4194
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    • 2022
  • Main steam safety valves are commonly used in nuclear power plants to provide final protections from overpressure events. Blowdown and dynamic stability are two critical characteristics of safety valves. However, due to the parameter sensitivity and multi-parameter features of safety valves, using traditional method to design and/or optimize them is generally difficult and/or inefficient. To overcome these problems, a surrogate model-based valve design optimization is carried out in this study, of particular interest are methods of valve surrogate modeling, valve parameters global sensitivity analysis and valve performance optimization. To construct the surrogate model, Design of Experiments (DoE) and Computational Fluid Dynamics (CFD) simulations of the safety valve were performed successively, thereby an ensemble surrogate model (E-AHF) was built for valve blowdown and stability predictions. With the developed E-AHF model, global sensitivity analysis (GSA) on the valve parameters was performed, thereby five primary parameters that affect valve performance were identified. Finally, the k-sigma method is used to conduct the robust optimization on the valve. After optimization, the valve remains stable, the minimum blowdown of the safety valve is reduced greatly from 13.30% to 2.70%, and the corresponding variance is reduced from 1.04 to 0.65 as well, confirming the feasibility and effectiveness of the optimization method proposed in this paper.

An Analytical Study on Evaluation of Opening Performance of Steam Safety Valve for Nuclear Power Plant (원자력 증기용 안전밸브의 개방성능 평가를 위한 해석적 연구)

  • Sohn, Sangho
    • The KSFM Journal of Fluid Machinery
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    • v.17 no.1
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    • pp.5-11
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    • 2014
  • The purpose of this paper is to investigate an analytical approach for opening performance evaluation of the nuclear pressure safety valve based on standard codes such as ASME or KEPIC. It is well-known that safety valve is considered as one of pressure relief valves for protecting a boiler or pressure vessel from exceeding the maximum allowable working pressure. When pressure in a container reaches its set pressure, the safety valve commences discharging the internal fluid by a sudden opening called as popping. Safety valve is usually evaluated by set pressure, full open, blow-down, leakage and flow capacity. The test procedure and technical requirement for performance evaluation is described in international code of ASME code such as BPVC. The opening characteristics of steam safety valve can be analyzed by computational fluid dynamics (CFD) and steam shaft dynamics. First, the flow analysis along opening process is simulated by running the CFD models of the ten types of opening steps from 0 to 100%. As a analysis result, the various CFD outputs of flow pattern, pressure, forces on the disc and mass flow at each simulation step is demonstrated. The lift force is calculated by using the forces applied on disc from static pressure and secondary flow. And, the effect of huddle chamber or control chamber is studied by dynamic analysis based on CFD simulation results such as lift force. As a result, dynamics analysis shows opening features according to the sizes of control chamber.

Thermal Structural Analysis of Steam Trap Bimetal Valve (스팀 트랩 바이메탈 밸브의 열 구조해석)

  • Kim, Dong Hwan;Kim, Dong Hyun;Ryu, Gyeong Joong
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.24 no.11
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    • pp.799-805
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    • 2012
  • In this study, structural thermal analyses for steam trap valve considering contact boundary condition have been conducted for high temperature and pressure conditions using nonlinear finite element method. Full steam trap model also including regulator and housing structures is considered in order to accurately simulate the complex valve mechanism and investigate thermal stress levels, and structural behaviors of core structural parts. It is typically shown that the present computational approach can give very useful results for design engineers so that the operating performance and structural safety of the steam trap valve can be verified in the design process.

A Study on the Steam Hammering Characteristics by Sudden Closure of Main Stop Valve in the Main Steam Piping System of a Power Plant (화력발전소 주증기배관에서 밸브 차단에 따른 수증기 충격 특성에 관한 연구)

  • Ha, Ji-Soo;Lee, Boo-Youn
    • Journal of the Korean Institute of Gas
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    • v.17 no.2
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    • pp.70-77
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    • 2013
  • The present study has been carried out to analyze the effect of steam hammering on the steam piping system including the final superheater, the high pressure turbine, check valve and the first reheater by sudden stoping of main stop valve in a power plant. For the present steam hammering analysis, the well known Flowmaster software has been used to model the steam piping system and the time dependent characteristics of pressure and steam mass flow rate has been conducted. Using the result of the unsteady pressure and steam mass flow rate, the forces acting on the elbows in the piping system has been derived. From the present analysis, it has been elucidated that the elbow just before the main stop valve and the elbow near the connection pipe between bypass pipe and check valve had the largest force among the elbows in the steam piping system. The structural safety diagnostics study on the elbow and the supporting structures of the steam piping system of a power plant will be conducted in the future by the present results of the forces acting on the elbow.

Simulation of Multiple Steam Generator Tube Rupture (SGTR) Event Scenario

  • Seul Kwang Won;Bang Young Seok;Kim In Goo;Yonomoto Taisuke;Anoda Yoshinari
    • Nuclear Engineering and Technology
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    • v.35 no.3
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    • pp.179-190
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    • 2003
  • The multiple steam generator tube rupture (SGTR) event scenario with available safety systems was experimentally and analytically evaluated. The experiment was conducted on the large scaled test facility to simulate the multiple SGTR event and investigate the effectiveness of operator actions. As a result, it indicated that the opening of pressurizer power operated relief valve was significantly effective in quickly terminating the primary-to-secondary break flow even for the 6.5 tubes rupture. In the analysis, the recent version of RELAP5 code was assessed with the test data. It indicated that the calculations agreed well with the measured data and that the plant responses such as the water level and relief valve cycling in the damaged steam generator were reasonably predicted. Finally, sensitivity study on the number of ruptured tubes up to 10 tubes was performed to investigate the coolant release into atmosphere. It indicated that the integrated steam mass released was not significantly varied with the number of ruptured tubes although the damaged steam generator was overfilled for more than 3 tubes rupture. These findings are expected to provide useful information in understanding and evaluating the plant ability to mitigate the consequence of multiple SGTR event.

Best-Estimate Analysis of MSGTR Event in APR1400 Aiming to Examine the Effect of Affected Steam Generator Selection

  • Jeong, Ji-Hwan;Chang, Keun-Sun;Kim, Sang-Jae;Lee, Jae-Hun
    • Nuclear Engineering and Technology
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    • v.34 no.4
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    • pp.358-369
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    • 2002
  • Abundant information about analyses of single steam generator tube rupture (SGTR) events is available because of its importance in terms of safety. However, there are few literatures available on analyses of multiple steam generator tube rupture (MSGTR) events. In addition, knowledge of transients and consequences following a MSGTR event are very limited as there has been no occurrence of MSGTR event in the commercial operation of nuclear reactors. In this study, a postulated MSGTR event in an APR1400 is analyzed using thermal-hydraulic system code MARSI.4. The present study aims to examine the effects of affected steam generator selection. The main steam safety valve (MSSV) lift time for four cases are compared in order to examine how long operator response time is allowed depending on which steam generate. (S/G) is affected. The comparison shows that the cases where two steam generators are simultaneously affected allow longer time for operator action compared with the cases where a single steam generator is affected. Furthermore, the tube ruptures in the steam generator where a pressurizer is connected leads to the shortest operator response time.

Analysis of Flow through High Pressure Bypass Valve in Power Plant (발전소용 고압 바이패스 밸브 내부 유동해석)

  • Cho, An-Tae;Kim, Kwang-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.10 no.6
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    • pp.17-23
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    • 2007
  • In the present work, flow analysis has been performed in the steam turbine bypass control valve (single-path type) for two different cases i.e., case with steam only and case with both steam and water. The numerical analysis is performed by solving three-dimensional Reynolds-averaged Navier-Stokes (RANS) equations. The shear stress transport (SST) model and $k-{\varepsilon}$ model are used to each different case as turbulence closure. Symmetry condition is applied at the mid plane of the valve while adiabatic condition is used at the outer wall of the cage. Grid independency test is performed to find the optimal number of grid points. The pressure and temperature distributions on the outer wall of the cage are analyzed. The mass flow rate at maximum plug opening condition is compared with the designed mass flow rate. The numerical analysis of multiphase mixing flow(liquid and vapor) is also performed to inspect liquid-vapor volume fraction of bypass valve. The result of volume fraction is useful to estimate both the safety and confidence of valve design.

The Development of Safety Relief Valve for Nuclear Service. (원자력 등급용 안전방출밸브 개발)

  • Kim, Chil-Sung;Kim, Kang-Tae;Kim, Ji-Heon;Jang, Ki-Jong;Hong, Kee-Seong
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.629-636
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    • 2003
  • The purpose of this study is localization of safety relief valves for Nuclear Service through technical development with overall design, fabrication, inspection, capacity certification test and functional qualification test of safety relief valves in accordance with ASME Section III and KEPIC Code. Safety relief valve is the important equipment used to protect the pressure vessel, the steam generator and the other pressure facility from overpressure by discharging the operating medium when the pressure of system is reaching the design pressure of the system. But we're depending on technology of the other country up to the present time. Because we don‘ have our own technologies, we have been spent the great time and money on installing and repairing safety relief valve at nuclear power plant. Therefore we have to achieve the development of safety relief valves for Nuclear Service with our own technologies.

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Key Findings from the Artist Project on Aerosol Retention in a Dry Steam Generator

  • Dehbi, Abdelouahab;Suckow, Detlef;Lind, Terttaliisa;Guentay, Salih;Danner, Steffen;Mukin, Roman
    • Nuclear Engineering and Technology
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    • v.48 no.4
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    • pp.870-880
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    • 2016
  • A steam generator tube rupture (SGTR) event with a stuck-open safety relief valve constitutes one of the most serious accident sequences in pressurized water reactors (PWRs) because it may create an open path for radioactive aerosol release into the environment. The release may be mitigated by the deposition of fission product particles on a steam generator's (SG's) dry tubes and structures or by scrubbing in the secondary coolant. However, the absence of empirical data, the complexity of the geometry, and the controlling processes have, until recently, made any quantification of retention difficult to justify. As a result, past risk assessment studies typically took little or no credit for aerosol retention in SGTR sequences. To provide these missing data, the Paul Scherrer Institute (PSI) initiated the Aerosol Trapping In Steam GeneraTor (ARTIST) Project, which aimed to thoroughly investigate various aspects of aerosol removal in the secondary side of a breached steam generator. Between 2003 and 2011, the PSI has led the ARTIST Project, which involved intense collaboration between nearly 20 international partners. This summary paper presents key findings of experimental and analytical work conducted at the PSI within the ARTIST program.

SAFETY ANALYSIS OF INCREASE IN HEAT REMOVAL FROM REACTOR COOLANT SYSTEM WITH INADVERTENT OPERATION OF PASSIVE RESIDUAL HEAT REMOVAL AT NO-LOAD CONDITIONS

  • SHAO, GE;CAO, XUEWU
    • Nuclear Engineering and Technology
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    • v.47 no.4
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    • pp.434-442
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    • 2015
  • The advanced passive pressurized water reactor (PWR) is being constructed in China and the passive residual heat removal (PRHR) system was designed to remove the decay heat. During accident scenarios with increase of heat removal from the primary coolant system, the actuation of the PRHR will enhance the cooldown of the primary coolant system. There is a risk of power excursion during the cooldown of the primary coolant system. Therefore, it is necessary to analyze the thermal hydraulic behavior of the reactor coolant system (RCS) at this condition. The advanced passive PWR model, including major components in the RCS, is built by SCDAP/RELAP5 code. The thermal hydraulic behavior of the core is studied for two typical accident sequences with PRHR actuation to investigate the core cooling capability with conservative assumptions, a main steam line break (MSLB) event and inadvertent opening of a steam generator (SG) safety valve event. The results show that the core is ultimately shut down by the boric acid solution delivered by Core Makeup Tank (CMT) injections. The effects of CMT boric acid concentration and the activation delay time on accident consequences are analyzed for MSLB, which shows that there is no consequential damage to the fuel or reactor coolant system in the selected conditions.