• Title/Summary/Keyword: Steam curing

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The property of inorganic insulation material depending on CSA contents and atmospheric steam curing condition

  • Kim, Tae-Yeon;Chu, Yong-Sik;Seo, Sung-Kwan;Yoon, Seog-Young
    • Journal of Ceramic Processing Research
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    • v.19 no.5
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    • pp.407-412
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    • 2018
  • In this study, we have made a cement based inorganic insulation material and added CSA (Hauyne Clinker) to reduce the demolding time and enhance the handling workability. CSA contents were varied by 0%, 1%, 3%, 5% and the atmospheric steam curing was tried for enhancing the compressive strength. As the CSA contents are increased to 5%, a rapid reaction of hydration caused the sinking of the slurry. So, the setting-retarder was added to control the reaction of hydration. By this, the sinking of the slurry was controlled but the height of the green body after expansions was a little bit lowered. In the CSA-added slurry, it was possible to demold within 24 hours and in case of CSA 5%-added, the sufficient workability was secured. Atmospheric steam curing (temperatures $-40{\sim}80^{\circ}C$, for 6~10 hrs.) was attempted to improve the compressive strength and found that an excellent strength of 0.25 MPa was achieved at $80^{\circ}C$ for 8 hrs. Specific gravity was about $0.12{\sim}0.13g/cm^3$ and heat conductivity was about 0.045 W/mK in all specimens. This strategy significantly improves the compressive strength of CSA 5%-added specimen up to 25% compared to without CSA added specimen.

An Experimental Study on the Design-Concerte for Precast Concerte (문양 콘크리트의 PC 적용을 위한 실험적 연구)

  • Kim Jae Eun;An Moo Young;Kim Kwang Ki;Cho Sang Young;Kim Woo Jae;Jung Sang Jin
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.161-164
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    • 2004
  • The object of this study is vibrating compaction and curing method in the production process of Design concrete for precast concrete(Design-PC) product. From change of vibrating compaction time and pre-curing time, curing temperature which would be factors of product quality in Design-PC concrete production, and research of optimized steam curing condition from relations between curing condition and strength development, basic data of vibrating compaction time and concrete steam curing method for Design-PC will be presented.

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Optimum Curing and Full-out Velocity in the Rubber Extrusion Process for Electric Cable Manufacture (전선피복용 고무압출가공 공정의 최적 경화 및 선출 속도)

  • Kim, Duk-Joon;Choi, Sang-Soon;Kim, Tae-Ho
    • Elastomers and Composites
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    • v.33 no.2
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    • pp.93-102
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    • 1998
  • In electric cable industries, the curing extent of the rubber materials covering the electric cores gives an significant effect on their final performance. The curing extent of rubber is controlled mostly by pull-out velocity of cable in the extrusion process. The final curing extent may be different for different radial positions inside the rubber because of the non-uniform temperature distributions during the curing process. In this contribution, the prediction of curing extent distribution throughout the radial direction of rubber is represented when the cable is passing through the steam curing zone with a fixed pull-out velocity. The prediction of the optimum pull-out velocity for the desired curing extent distribution is also reported. The steady-state heat balance was developed for the curing and cooling processes in which the pull-out rubber was cured by high temperature steam and then cooled by ambient water. A few essential material properties such as density, specific heat, and thermal conductivity were measured to analyze the temperature distribution during the curing and cooling processes. The times to reach 90% curing extent at varying temperatures were measured and used to determine the final cure extent distribution inside the rubber.

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The Strength Properties of Concrete according to Curing Method (양생방법에 따른 콘크리트의 강도특성)

  • Jung, Yong-Wook;Lee, Seung-Han;Yun, Yong-Ho;Son, Sang-Hun;Kim, Jeong-Tai
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05b
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    • pp.545-548
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    • 2006
  • This study has been carried out to examine the properties of concrete according to replacement ratio and curing method of fly ash, in order to increase utilization of it. As the result of experiments, the 7 days of early age strength presented around 20MPa, up to 20% of replacement ratio, which is almost the same strength as non-replacement. However, when the replacement ratio was 30%, the strength was decreased to 16MPa, as 20% reduction compared to the non-replacement condition. In 365 days of long term aging, the strength was 5% higher, up to 20% of the replacement ratio, due to the pozzolanic reaction of fly ash. When the replacement ratio was 30%, it presented similar strength development as the non-replacement condition. Steam curing and autoclave curing increased the short age strength, regardless of the replacement ratio of fly ash; however, they don't have an effect on increasing the 365 days of long term strength. Water curing showed high strength development after 28 days, 51.81MPa, which is around 30% higher than air curing, 38.9MPa, steam curing, 38.6MPa, and autoclave curing, 39MPa. Therefore, water curing was examined as one of the very effective curing methods for developing long term strength of concrete.

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An Experimental Study on the Compressive Strength of Ultra High Strength Concrete with Vacuum Water Absorbing Curing (진공포수양생을 적용한 초고강도 페이스트의 압축강도 발현에 관한 실험적 연구)

  • Jang, Jong-Min;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.11a
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    • pp.27-28
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    • 2019
  • In this study, the characteristics of compressive strength of ultra high strength concrete supplied with moisture from outside by vacuum water absorbing curing method were investigated. Specimens were prepared by replacing the binder(Silifa fume and GGBS) by 25 wt% with respect to the weight of cement at W/B 0.16. Each specimen was subjected to water Vacuum absorbing curing time 0 min, 30 min, 60 min, 90 min and 120 minutes immediately after the demolding. Curing was performed at $20^{\circ}C$ Air-dry curing, $90^{\circ}C$ steam curing, $90^{\circ}C$ steam curing and $180^{\circ}C$ autoclave curing. Experimental results showed that water absorbing degree increased with increasing water absorbing curing time, and BS25 sample had higher water absorbing degree than SF25 sample at same time. Compressive strength tended to increase up to about 40% in water absorbing degree, but compressive strength decreased again in water absorbing more than 40%.

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An Experimental Study on Manufactural Technics of PHC Pile Using Low Pressure Steam Curing Method (상압증기양생방식에 의한 PHC PILE의 제조기술 연구)

  • 김종흡;안상기;이동근;심흥섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 1994.10a
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    • pp.405-414
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    • 1994
  • The High Strength Concrete REsearch Team of the Dong-Ah Construction R&D Institute has achieved the preactical use of the PHC pile manufacture technique at the Dong-Ah Chang-dong PC Plant. Components of the high strength concrete are used high strength cement, admixtures(water reducing high range admixture, micro silion fume, fly ash, gypsum). The design strength required 800kg/$\textrm{cm}^2$ was developed raging from 870kg/$\textrm{cm}^2$ to 1010kg/$\textrm{cm}^2$. The new manufacture procedure of HPC pile which include placing, molding, steam curing is able to apply a current PC pile manufacture procedure easily without using the high pressure steam curing.

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A Study on Properties of the High-Strength Concrete Admixed with II-Anhydrite and Pozzolanic Fine Power (불산부생 II 형 무수석고와 포졸란 미분체가 혼입된 고강도콘크리트의 특성에 관한 연구)

  • 조민형;길배수;전진환;김도수;남재현;노재성
    • Proceedings of the Korea Concrete Institute Conference
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    • 1997.04a
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    • pp.136-145
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    • 1997
  • The purpose of this study is to develope of alternative adimixture for manufacture of PHC pile(compressive strength above 800kg/$\textrm{cm}^2$). For the investigation, properties of alternative admixture admixed with II-anhydrite and pozollanic fine powders(e.q., Fly-ash, Silica-Fume), the fluidity and viscosity in the cement pastes, the fluidity and compressive strength in mortars at steam curing condition, were respectively examined. Also, properties of compressive strength of concretes with exiting admixture(specimen name SM) and alterantive admixture(specimen name AP) for PHC pile, at steam and standard curing condition, were compared each other. As a result of this experimental study, it was found that specimens admixed with II-anhydrite and pozollanic fine powders had an increase on the fluidity of cement paste and mortar, and compressive strength of mortar and concrete was as good as concrete with SM.

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Effect of Compressive Strength and Curing Condition on the Direct Tensile Strength Properties of Ultra High Performance Concrete (압축강도 및 양생조건에 따른 초고성능 콘크리트의 직접인장강도 특성)

  • Park, Ji Woong;Lee, Gun Cheol
    • Journal of the Korea Institute of Building Construction
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    • v.17 no.2
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    • pp.175-181
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    • 2017
  • The purpose of this study is evaluating the characteristics of tensile strength of UHPC and examining tensile performance of notched specimens by direct tensile test. For test variables, 120, 150, and 180MPa of target design standard strength were aimed at. With general water curing and $90^{\circ}C$ high temperature steam as curing conditions, the properties were reviewed. Overall, it was represented that the specimens of notch-type direct tensile strength concrete was effective in inducing central cracks compared with existing direct tension specimens. Through this, it was judged that data construction with high reliability was possible. Above all, in a graph of direct tensile strength and strain, in the case of steam curing at high temperature, there was great difference of initial tensile strength compared with water curing. As passing of ages, an aspect that the difference gradually decreased was shown. Maximum tensile strength was found to increase steadily with increasing age for all target design strengths in water curing, in the case of steam curing, the tendency to increase significantly due to the initial strength development effect at 7 days of age. The initial crack strength increases with age in case of underwater curing, in the case of steam curing, it was higher than that of water curing in 7 days, while the strength of 28 days was lowered. In this part, it is considered necessary to examine the arrangement condition of the steel fiber.

Mechanical characteristics of high-performance concrete shield segment containing ground granulated blast furnace slag and their improvement by steam curing (고성능 쉴드 세그먼트용 고로슬래그 미분말을 혼입한 콘크리트의 역학적 특성 및 증기양생 효과 분석)

  • Kim, Byoung-Kwon;Lee, Jin-Seop;Lee, Gyu-Phil;Chang, Soo-Ho;Bae, Gyu-Jin
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.13 no.3
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    • pp.233-242
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    • 2011
  • This study aims to evaluate the applicability of high-strength concrete mixed with blast furnace slag to shield segment lining in order to improve its performance and economic efficiency. Especially, it was also intended to derive the optimum replacing ratio of ground granulated blast furnace slag to ordinary cement as well as the optimum steam curing condition for shield segment concrete with the design strength of 60 MPa. From a series of experiments, the condition of 50% replacement of ordinary cement by ground granulated blast furnace slag and unit water content of 125 kg/$m^3$ was proposed as the optimum mixing condition. Comparing with standard curing conditions, it was also possible to expect approximately 110~442% strength improvement of concrete by steam curing in the same mixing condition.

Physical Properties of Non-sintered Cement Mortar with Heat Treatment after Steam Curing (비소성 시멘트 모르타르의 증기양생 후 열처리에 따른 물리적 특성)

  • Na, Hyeong-Won;Hyung, Won-Gil
    • Journal of the Korea Institute of Building Construction
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    • v.21 no.2
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    • pp.97-104
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    • 2021
  • This study aims to develop non-sintered cement that can replace the Portland cement by utilizing industrial by-products. As a suggestion, the physical properties of non-sintered cement mortar depending on the curing method were investigated with ground granulated blast furnace slag, class C fly ash, and class F fly ash. As a result of the study, it was found that the strength performance and absorption rate were improved through the heat treatment process after steam curing. It was confirmed through crystal phase analysis that the hydration was accelerated after heat treatment, and the bonding material formed a dense internal structure.