• Title/Summary/Keyword: Steam bending

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A Study on Bentwood Furniture Design - Focus on Steam Bending Technique -

  • Kim, Young-Joo
    • Journal of the Korea Furniture Society
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    • v.20 no.3
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    • pp.222-231
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    • 2009
  • At researching the history of furniture design, furniture based on the bentwood technique was often seen. There are different bending ways of wood. Among others the steam bending technique had been used since long time, but it's detailed method has been much less studied in Korea yet. The aim of the present study was to investigate the theoretical approach and making ways & process of the steam bending technique, and furthermore to utilize it for the works of the students majoring furniture design. This intends that the steam bending technique will be widely distributed by doing a mock up and it will be diversely used for development of more different furniture designs.

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Numerical and Experimental Study of U-Bending of SUS304L Heat Transfer Tubes (SUS304L 튜브의 U-Bending 성형공정에 관한 해석적·실험적 연구)

  • Kim, Y.B.;Kang, B.S.;Ku, T.W.
    • Transactions of Materials Processing
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    • v.23 no.7
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    • pp.405-412
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    • 2014
  • As a major type of heat exchanger, the steam generator (SG) produces steam from heat energy of a nuclear power plant reactor. The steam produced by the steam generator flows into a turbine, and plays an important role in electric power generation. The heat transfer tubes in the steam generator consist of approximately 10,000 U-shaped tubes, which perform a structural role and act as thermal boundaries. The heat transfer tubes conduct the thermal energy between the primary coolant (about $320^{\circ}C$, $157kgf/cm^2$) obtained from the reactor and the secondary coolant (about $260^{\circ}C$, $60kgf/cm^2$) as part of the secondary system. Recently, the heat transfer tubes in the steam generator of the pressurized water reactor (PWR) are primarily produced from Alloy 600 and Alloy 690 seamless tubes. As a pilot study to find process parameters for the cold U-bending process using rotary draw bending, numerical and experimental investigations were conducted to produce U-shaped tubes from long straight SUS304L seamless tubes. 3D finite element simulations were run using ABAQUS Explicit with consideration of the elastic recovery. The process parameters studied were the angular speed, the operation period and the bending angle. Experimental verifications were conducted to insure the suitability of the final U-shaped configurations with respect to both ovality and wall thickness.

Analytic springback prediction in cylindrical tube bending for helical tube steam generator

  • Ahn, Kwanghyun;Lee, Kang-Heon;Lee, Jae-Seon;Won, Chanhee;Yoon, Jonghun
    • Nuclear Engineering and Technology
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    • v.52 no.9
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    • pp.2100-2106
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    • 2020
  • This paper newly proposes an efficient analytic springback prediction method to predict the final dimensions of bent cylindrical tubes for a helical tube steam generator in a small modular reactor. Three-dimensional bending procedure is treated as a two-dimensional in-plane bending procedure by integrating the Euler beam theory. To enhance the accuracy of the springback prediction, mathematical representations of flow stress and elastic modulus for unloading are systematically integrated into the analytic prediction model. This technique not only precisely predicts the final dimensions of the bent helical tube after a springback, but also effectively predicts the various target radii. Numerical validations were performed for five different radii of helical tube bending by comparing the final radius after a springback.

Failure Assessment and Strength of Steam Generator Tubes with Wall Thinning (증기발생기 전열관 감육부의 강도 및 손상평가)

  • Seong, Ki-Yong;Ahn, Seok-Hwan;Yoon, Ja-Moon;Nam, Ki-Woo
    • Journal of Ocean Engineering and Technology
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    • v.21 no.2 s.75
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    • pp.50-59
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    • 2007
  • Steam generator tubes are degraded from wear, stress corrosion cracking, rupture and fatigue and so on. Therefore, the failure assessment of steam generator tube is very important for the integrity of energy plants. In the steam generator tubes, sometimes, the local wall thinning may result from severe degradations such as erosion-corrosion damage and wear due to vibration. In this paper, the elasto-plastic analysis was performed by FE code ANSYS on steam generator tubes with wall thinning. Also, the four-point bending tests were performed on the wall thinned specimens, and then it was compared with the analysis results. We evaluated the failure mode, fracture strength and fracture behavior from the experiment and FE analysis. Also, it was possible to predict the crack initiation point by estimating true fracture ductility under multi-axial stress conditions at the center of the thinned area from FE analysis.

A Study in the PA12 Tube Spring-back (PA120 튜브의 스프링 백에 관한 연구)

  • 김대식;문찬용;김상우;최형태;정영득;김영수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.825-828
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    • 1997
  • The market share of plastic fuel tube in automobile part is now growing rapidly. Especially fuel tube makers have had their efforts to develop tube module not only with dimensional accuracy, spring back and cost competitiveness. In this study, we used steam bending process for heat relaxation on PA12 plastic fuel tube's 128 types experimental bending conditions. we present the results of this process system in term of dimensional accuracy, and spring back.

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Restrained Bending Effect by the Support Plate on the Steam Generator Tube with Circumferential Cracks (원주방향 균열 존재 증기발생기 전열관에 미치는 지지판의 굽힘제한 영향)

  • Kim, Hyun-Su;Jin, Tae-Eun;Kim, Hong-Deok;Chung, Han-Sub;Chang, Yoon-Suk;Kim, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.2 s.257
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    • pp.277-284
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    • 2007
  • The steam generator in a nuclear power plant is a large heat exchanger that uses heat from a reactor to generate steam to drive the turbine generator. Rupture of a steam generator tube can result in release of fission products to environment outside. Therefore, an accurate integrity assessment of the steam generator tubes with cracks is of great importance for maintaining the safety of a nuclear power plant. The steam generator tubes are supported at regular intervals by support plates and rotations of the tubes are restrained. Although it has been reported that the limit load for a circumferential crack is significantly affected by boundary condition of the tube, existing limit load solutions do not consider the restraining effect of support plate correctly. In addition, there are no limit load solutions for circumferential cracks in U-bend region with the effect of the support plate. This paper provides detailed limit load solutions for circumferential cracks in top of tube sheet and the U-bend regions of the steam generator tube with the actual boundary conditions to simulate the restraining effect of the support plate. Such solutions are developed based on three dimensional finite element analyses. The resulting limit load solutions are given in a polynomial form, and thus can be simply used in practical integrity assessment of the steam generator tubes.

Burst pressure estimation of Alloy 690 axial cracked steam generator U-bend tubes using finite element damage analysis

  • Kim, Ji-Seok;Kim, Yun-Jae;Lee, Myeong-Woo;Jeon, Jun-Young;Kim, Jong-Sung
    • Nuclear Engineering and Technology
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    • v.53 no.2
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    • pp.666-676
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    • 2021
  • This paper presents numerical estimation of burst pressures of axial cracked U-bend tubes, considering the U-bending process analysis. The validity of the FE simulations is confirmed by comparing with published experimental data. From parametric analyses, it is shown that existing EPRI burst pressure estimation equations for straight tubes can be conservatively used to estimate burst pressures of the U-bend tubes. This is due to the increase in yield strength during the U-bending process. The degree of conservatism would decrease with increasing the bend radius and with increasing the crack depth.

An Experimental Study on the Defect Detection for the Steam Heating Drum Journal (증기 가열 드럼 저널부의 결함 검출에 대한 실험적 연구)

  • Suh, Nam-kyu;Chang, Tae-Hyun;Lee, Jae-do
    • Journal of the Korean Society of Industry Convergence
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    • v.7 no.1
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    • pp.69-82
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    • 2004
  • Recently, in the food, paper, steel and plastic industries, plate or sheet type products have been produced by the rolling drum. Steam heating drums are introduced into plastic products facilities in order to keep the density, microstructure, and strength of material uniformly. The drum journal can not help being concentrated by stresses due to the bending and torsion. Especially the drum, heated by high pressure steam, might be exposed in the steam leakage accident. First of all, the stresses on the steam drum journal are to be analyzed, and a case study proper to the subject was performed with a scraped journal, in order to investigate the failure characteristics as well as the initiation and propagation of fatigue cracks, and most probable circumstances of crack initiation. As the result of this study, it is suggested that newly installed drum journal be thoroughly inspected at the next periodic maintenance intervals for evidence of cracking, the microstructure examination and hardness measurements to prevent steam drum from the failure accident.

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Stress Analysis and Evaluation of Steam Separator of Heat Recovery Steam Generator (HRSG) (배열회수보일러 기수분리기의 응력해석 및 평가)

  • Lee, Boo-Youn
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.4
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    • pp.23-31
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    • 2018
  • Stress of a steam separator, equipment of the high-pressure (HP) evaporator for a HRSG, was analyzed and evaluated according to ASME Boiler & Pressure Vessel Code Section VIII Division 2. First, from the analysis results of the piping system model of the HP evaporator, reaction forces of the riser tubes connected to the steam separator, i.e., nozzle loads, were derived. Next, a finite element model of the steam separator was constructed and analyzed for the design pressure and the nozzle loads. The results show that the maximum stress occurred at the bore of the riser nozzle. The primary membrane stresses at the shell and nozzle were found to be less than the allowable stress. Next, the steam separator was analyzed for the steady-state operating conditions of operating pressure, operating temperature, and nozzle loads. The maximum stress occurred at the bore of the riser nozzle. The primary plus secondary membrane plus bending stress at the shell and nozzle was found to be less than the allowable stress.

Spring Back on the Compound Bending of the Plastic Fuel Tube for Automobile (자동차용 플라스틱 연료튜브의 복합 벤딩에 대한 스프링백)

  • Moon, C.Y.;Park, J.S.;Jeong, Y.D.
    • Journal of Power System Engineering
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    • v.7 no.2
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    • pp.51-55
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    • 2003
  • Recently the requirements for light weight and high performance of the automobile have increased. Especially, the plastic fuel tube makers have made their efforts to dove]op the various plastic fuel tube module with not only dimensional accuracy but also cost competitiveness. The experiment is performed to investigate spring backs for PA12 plastic fuel tubes in case of compound bending. In the experiment, steam bending process is adopted as bending method. In this study, the results we obtained are used to design the bending fixtures and the compound bending system.

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