• 제목/요약/키워드: Stainless Steels

검색결과 533건 처리시간 0.028초

Ti-Nb계 합금의 상변화가 기계적 성질에 미치는 영향 (Effects of phase changes on mechanical properties of Ti-Nb alloys)

  • 박효병
    • 대한치과기공학회지
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    • 제27권1호
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    • pp.9-17
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    • 2005
  • The use of titanium alloys as biomaterials is increasing due to their superior biocompatibility and enhanced corrosion resistance compared to conventional stainless steels and cobalt-based alloys. Ti-6Al-4V ($\alpha+\beta$type) alloy instead of pure titanium ($\alpha$type) is being widely used as biomaterials has some characteristics such as high fatigue strength, tensile strength and corrosion resistance. But it has been reported recently that the vanadium element expresses cytotoxicity and the aluminium element is related with dementia of Alzheimer type and neurotoxicity. In order to overcome their detrimental effects, $\beta$-phase stabilizer Nb was chosen in the present study. This paper was described the influence of phase changes of Ti-Nb alloys on mechanical properties. Ti-3wt.%Nb($\alpha$type),Ti-20wt.%Nb($\alpha+\beta$type) and Ti-40wt.%Nb($\beta$type) alloys were melted by vacuum arc furnace. The specimens were homogenized at 1050$^{\circ}C$ for 24hr and were then hot rolled to 50% reduction. Each alloys were solution heat treated at $\beta$ zone and $\alpha+\beta$ zone after homogenization and then were aged. The mechanical properties of Ti alloys were analysed by hardness test, tensile test, elongation test and SEM test. The results can be summarized as follows: 1) The higher hardness value of $\alpha+\beta$type alloy was obtained compared to the, $\alpha,\beta$type alloys. 2) The aged treated showed better hardness compared to the solution heat treated, homogenized. 3) In the case of solution and aging treatment at $\beta$region, the $\alpha+\beta$type alloy showed the most highest tensile strength and $\beta$type alloy showed the best elongation.

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열간압연 클래드강의 맞대기용접부 내식성 및 용접성 평가 (Evaluation of Corrosion Resistance and Weldability for the Butt Welding Zone of Hot Rolled Clad Steel Plates)

  • 박재원;이철구
    • Journal of Welding and Joining
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    • 제31권5호
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    • pp.47-53
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    • 2013
  • We have investigated the traits of clad metals in hot-rolled clad steel plates, including the sensitization and mechanical properties of STS 316 steel plate and carbon steel (A516), under various specific circumstances regarding post heat treatment, multilayered welds, and thick or repeated welds for repair. For evaluations, sectioned weldments and external surfaces were investigated to reveal the degree of sensitization by micro vickers hardness, tensile, and etching tests the results were compared with those of EPR tests. The clad steel plates were butt-welded using FCAW and SAW with the time of heat treatment as the variable, a that was conducted at $625^{\circ}C$, for 80, 160, 320, 640, and 1280 min. Then, the change in corrosion resistance was evaluated in these specimens. With carbon steel (A516), as the heat treatment time increased, the annealing effect caused the tensile strength to decrease. The micro-hardness gradually increased and decreased after 640 min. The elongation and contraction of the area also increased gradually. The oxalic acid etch test and EPR test on STS316 and the clad metal showed STEP structure and no sensitization. From the test results on multi-layered and repair welds, it could be concluded that there is no effect on the corrosion resistance of clad metals. The purpose of this study was to suggest some considerations for developing on-site techniques to evaluate the sensitization of stainless steels.

사파이어 의료용 나이프의 연삭가공에서 지그의 탄성계수가 날 부 형상에 미치는 영향 : 제2보 탄성계수와 치핑 현상의 검증 (Effect of the Elasticity Modulus of the Jig Material on the Blade Edge Shape in the Grinding Process of Sapphire Medical Knife - Part 2 Verification of the Chipping Phenomenon and Elastic Modulus of the Jig Material)

  • 신건휘;강병욱;곽태수
    • 한국기계가공학회지
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    • 제16권5호
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    • pp.63-68
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    • 2017
  • This study determines the selection of an appropriate jig material for the blade edge of the medical sapphire knife. The physical properties of the jig material affects the edge shape and chipping phenomenon in machining of the medical sapphire knife. If a grinding wheel is used, brittle workpieces such as sapphire are easily damaged by the propagation of cracks because the grinding force significantly increases. It is important to constantly maintain the grinding force in the grinding process of the brittle materials. The grinding force can be kept constantly by inducing the elastic deformation of the Jig material because the elastic deformation of brittle work-piece is negligibly low. The chipping phenomenon may be reduced by selecting the proper Jig material. Aluminum, copper, stainless steels and carbon steel were used as Jig materials. The experiment was conducted using a cast iron grinding wheel, which was installed on a conventional grinding machine with the ELID grinding system. The thickness and width of the chipping area were measured using an optical microscope and FE-SEM to analyze the shape of the blade edge. According to the experiment result, the chipping phenomenon decreased, and the sharp edge was formed when the jig materials with low elastic modulus were used.

LEAK-BEFORE-BREAK ANALYSIS OF THERMALLY AGED NUCLEAR PIPE UNDER DIFFERENT BENDING MOMENTS

  • LV, XUMING;LI, SHILEI;ZHANG, HAILONG;WANG, YANLI;WANG, ZHAOXI;XUE, FEI;WANG, XITAO
    • Nuclear Engineering and Technology
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    • 제47권6호
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    • pp.712-718
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    • 2015
  • Cast duplex stainless steels are susceptible to thermal aging during long-term service at temperatures ranging from $280^{\circ}C$ to $450^{\circ}C$. To analyze the effect of thermal aging on leak-before-break (LBB) behavior, three-dimensional finite element analysis models were built for circumferentially cracked pipes. Based on the elasticeplastic fracture mechanics theory, the detectable leakage crack length calculation and J-integral stability assessment diagram approach were carried out under different bending moments. The LBB curves and LBB assessment diagrams for unaged and thermally aged pipes were constructed. The results show that the detectable leakage crack length for thermally aged pipes increases with increasing bending moments, whereas the critical crack length decreases. The ligament instability line and critical crack length line for thermally aged pipes move downward and to the left, respectively, and unsafe LBB assessment results will be produced if thermal aging is not considered. If the applied bending moment is increased, the degree of safety decreases in the LBB assessment.

3Cr-1Mo강/STS-309L 오버레이 용접부의 천이영역 조직에 미치는 용접조건의 영향 (Effect of Welding Condition on Microstructure of Transient Zone in Overlay Weld of 3Cr-1Mo Steel/STS-309L)

  • 김동진;김병훈;지병하;김정태;김성곤;강정윤;박화순
    • Journal of Welding and Joining
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    • 제18권2호
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    • pp.176-176
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    • 2000
  • Recently developed Austenite stainless steel,309L was to overlay on 3Cr-1Mo-V-Ti-B steels, using Electroslag welding process, which wide electrodes were adopted. Transition region in welding interlayer relating to disbonding crack was investigated. Also. the effect of welding condition on the width of transition region and coarsening grains of the austenite were studied.1) With increasing welding speed the width of martensite at transient region was increased, but the amount of delta ferrite in weld metal was reduced, being fine grained.2) The form of martensite at the transition region was occured by reversible transition region, leading to increasing Ms point.3) With increasing welding speed, the grain of austenite formed at the welding interface was finer. With increasing welding current under the same welding speed, the grain size of the austenite was finer. At high current, original grain size of the austenite is coarse, but the austenite has fine grains because the austenite was transformed to martensite during cooling.4) In the case of high welding speed, the width of martensite at the welding interface was increased, but the grain size of austenite at the welding interface was finer. This indicates that the inhibition of disbonding crack may be achieved through dispersening fine carbides in the grain boudary.(Received August 3, 1999)

Characteristics of NbN Films Deposited on AISI 304 Using Inductively Coupled Plasma Assisted DC Magnetron Sputtering Method

  • Jun, Shinhee;Kim, Junho;Kim, Sunkwang;You, Yong Zoo;Cha, Byungchul
    • 한국표면공학회지
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    • 제46권5호
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    • pp.187-191
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    • 2013
  • Niobium nitride (NbN) films were deposited on AISI 304 stainless steels by inductively coupled plasma (ICP) assisted dc magnetron sputtering method at different ICP powers, and the effects of ICP power on the phase formation, mechanical and chemical properties of the films were investigated. X-ray diffraction analysis (XRD) and field emission scanning electron microscopy (FESEM) were used to analyze the crystal structure and micro-knoop hardness was used to measure the hardness of the films. Also, 3-D mechanical profiler and a ball-on-disk wear tester were used to measure the thickness of the films and to estimate wear characteristics, respectively. The thickness of the films decreased but their hardness increased with increasing ICP power, and it was confirmed that only cubic ${\delta}$-NbN(200) remained at high ICP power. At lower ICP powers, a mixture of the hexagonal ${\delta}^{\prime}$-NbN and cubic ${\delta}$-NbN phases was obtained in the films and the hardness decreased. The corrosion potential value increased gradually with increasing ICP power, but the changes of ICP power did not significantly influence the overall corrosion resistance.

SSQ 프로그램을 이용한 빠른 X-선형광분석법 고찰 (The Study of Fast X-ray Fluorescence Analysis Using a SSQ Program)

  • 박용준
    • 분석과학
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    • 제11권2호
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    • pp.112-119
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    • 1998
  • 검정곡선을 작성하지않고 빠르게 분석할 수 있는 Siemens SemiQuant(SSQ) 3000 프로그램을 이용하여 여러 가지 형태의 고체 표준물질을 붕소부터 우라늄까지의 전 원소에 대해 신속한 X-선 형광분석을 하고 다양한 시료형태와 시료준비과정에 따른 정확도를 비교하였다. 시료당 75개의 원소분석에 소요되는 시간은 23분이 걸렸으며, 시료의 형태는 분말지질시료, 디스크형태의 금속시편 또는 chip형태의 금속 표준시료를 이용하였다. 분말지질시료는 압력을 가하지 않은 분말시료(loose powder)를 액체시료 측정 컵을 사용하여 mylar foil에 싸서 측정하거나 압력을 가해 펠렛형태로 만들거나 혹은 flux를 가해서 유리 bead시료를 만들거나 하여 여러 가지의 시료처리방법을 비교하였다. 금속시편의 분석결과는 분말지질시료에 비해 비교적 정확한 것으로 나타났다. 시료중의 모든 원소의 농도가 미지인 경우보다 철시편이나 스텐강과 같이 주원소의 농도범위를 대략적으로 알 수 있는 경우는 매질에 대한 매트릭스 효과를 계산해 줄 수 있기 때문에 좀더 정확한 결과를 얻을 수 있었다. 분말지질시료를 펠렛을 만들어 분석하는 경우와 유리 bead 시료를 만들어 측정하는 경우는 분말시료 그 지체 그대로 mylar foil에 싸서 측정하는 경우보다 시료준비과정이 간단하지 않고 많은 시간이 소요되지만 분석의 정확도는 더 높은 것으로 나타났다. 그러나 붕소나 탄소와 같은 가벼운 원소가 매트릭스로 존재하거나 이들의 분석이 요구되는 경우는 foil이나 헬륨기체에 의한 X-선 흡수 때문에 펠렛을 만들어 분석하는 것이 바람직하며 로듐 컴프턴 선을 이용하여 정확한 매트릭스 보정을 하였는지를 판단하였다.

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Cr-Mo-V강의 전기화학적 분극 특성과 재질열화 평가 (An Evaluation on Electrochemical Polarization Characteristics and Material Degradation for Cr-Mo-V Steel)

  • 권일현;이송인;하정수;유효선
    • 비파괴검사학회지
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    • 제22권3호
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    • pp.267-274
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    • 2002
  • 본 연구는 Cr-Mo-V강의 다양한 분극특성들을 이용하여 비파괴적으로 재질열화를 평가하는 전기화학적 기법에 대해서 서술한 것이다. 사용된 전기화학적 기법은 스테인레스강의 열 이력에 의해 주로 야기되는 강화원소 결핍 영역에서의 예민화 그리고 부식속도를 평가하기 위해 널리 사용되는 양극분극 시험법이다. 재질열화 평가는 $10{\times}10{\times}0.5mm$ 크기의 시험편을 사용하는 미소역학 시험법으로 잘 알려진 SP시험에 의해 수행되었다. $630^{\circ}C$에서 1,000hrs 시효된 재료가 가장 높은 재질 열화도 ${\Delta}[DBTT]_{SP}$을 보였으나, 2,000hrs 그리고, 3,000hrs 시효된 재료는 시효 시간이 증가함에 따라 ${\Delta}[DBTT]_{SP}$의 감소를 보였다. 전류밀도의 차 $({\Delta}I_{FP},\;{\Delta}I_{SP})$가 1,000hrs 시효시간까지는 증가하였고, 그 이후의 시효시간에서는 시효시간의 증가와 더불어 감소됨이 관찰되었다. 이 같은 결과는 시효재료에 대한 경도의 거동과 일치하였다. 덧붙여, ${\Delta}[DBTT]_{sp}$${\Delta}I_{FP}$${\Delta}I_{SP}$와 같은 전기화학적 분극특성들과 좋은 상관관계를 가지고 있음을 알 수 있었다.

Application of Gamma Ray Densitometry in Powder Metallurgy

  • Schileper, Georg
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2002년도 제3회 최신 분말제품 응용기술 Workshop
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    • pp.25-37
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    • 2002
  • The most important industrial application of gamma radiation in characterizing green compacts is the determination of the density. Examples are given where this method is applied in manufacturing technical components in powder metallurgy. The requirements imposed by modern quality management systems and operation by the workforce in industrial production are described. The accuracy of measurement achieved with this method is demonstrated and a comparison is given with other test methods to measure the density. The advantages and limitations of gamma ray densitometry are outlined. The gamma ray densitometer measures the attenuation of gamma radiation penetrating the test parts (Fig. 1). As the capability of compacts to absorb this type of radiation depends on their density, the attenuation of gamma radiation can serve as a measure of the density. The volume of the part being tested is defined by the size of the aperture screeniing out the radiation. It is a channel with the cross section of the aperture whose length is the height of the test part. The intensity of the radiation identified by the detector is the quantity used to determine the material density. Gamma ray densitometry can equally be performed on green compacts as well as on sintered components. Neither special preparation of test parts nor skilled personnel is required to perform the measurement; neither liquids nor other harmful substances are involved. When parts are exhibiting local density variations, which is normally the case in powder compaction, sectional densities can be determined in different parts of the sample without cutting it into pieces. The test is non-destructive, i.e. the parts can still be used after the measurement and do not have to be scrapped. The measurement is controlled by a special PC based software. All results are available for further processing by in-house quality documentation and supervision of measurements. Tool setting for multi-level components can be much improved by using this test method. When a densitometer is installed on the press shop floor, it can be operated by the tool setter himself. Then he can return to the press and immediately implement the corrections. Transfer of sample parts to the lab for density testing can be eliminated and results for the correction of tool settings are more readily available. This helps to reduce the time required for tool setting and clearly improves the productivity of powder presses. The range of materials where this method can be successfully applied covers almost the entire periodic system of the elements. It reaches from the light elements such as graphite via light metals (AI, Mg, Li, Ti) and their alloys, ceramics ($AI_20_3$, SiC, Si_3N_4, $Zr0_2$, ...), magnetic materials (hard and soft ferrites, AlNiCo, Nd-Fe-B, ...), metals including iron and alloy steels, Cu, Ni and Co based alloys to refractory and heavy metals (W, Mo, ...) as well as hardmetals. The gamma radiation required for the measurement is generated by radioactive sources which are produced by nuclear technology. These nuclear materials are safely encapsulated in stainless steel capsules so that no radioactive material can escape from the protective shielding container. The gamma ray densitometer is subject to the strict regulations for the use of radioactive materials. The radiation shield is so effective that there is no elevation of the natural radiation level outside the instrument. Personal dosimetry by the operating personnel is not required. Even in case of malfunction, loss of power and incorrect operation, the escape of gamma radiation from the instrument is positively prevented.

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안성 청룡사삼층석탑의 풍화훼손도 진단과 보존처리 (Deterioration Diagnosis and Conservation Treatment of the Three-storied Stone Pagoda in the Cheongryongsa Temple, Anseong, Korea)

  • 이선명;이명성;조영훈;이찬희;전성원;김주옥;김선덕
    • 자원환경지질
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    • 제40권5호
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    • pp.661-673
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    • 2007
  • 안성 청룡사삼층석탑의 구성암석은 대부분 편마상 복운모 화강암과 세립질 화강암으로 이루어져 있다. 이 석탑은 거의 전면에 걸쳐 나타나는 부재의 균열과 결실이 탑의 구조안정성을 위협한다. 또한 표면의 무기오염물과 다양한 서식형태를 갖는 생물침해는 석재표면의 손상을 가중시키고 있다. 따라서 이 연구에서는 석탑에 대한 종합적인 비파괴훼손도 진단을 수행하고 이를 근거로 풍화를 저감시키기 위해 최소한의 보존처리를 수행하였다. 보존처리에서는 석탑의 전면에 걸쳐 자생하는 지의류 및 생물오염물을 건식 및 습식 세정하였으며, 과거 이 석탑의 보수에 사용되었던 노화된 콘크리트를 제거하고 합성수지를 이용하여 복원하였다. 부재사이에 삽입된 부식된 철편은 티타늄 강철 합금으로 교체하였으며, 모든 공정이 완료된 후에 석질 강화처리를 실시하였다. 또한 석탑의 지반과 주위환경을 보강하고 정비하였으며 관람객에 의한 손상을 제어하기 위한 보호시설을 설치하였다.