• Title/Summary/Keyword: Staged-Combustion Cycle

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Development of Energy Balance Program for Staged-Combustion Cycle of Liquid Rocket Engine (액체로켓엔진 통합 설계를 위한 에너지 발란스 프로그램 개발)

  • Lee, Sang-Bok;Roh, Tae-Seong
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.93-97
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    • 2010
  • The energy balance program which can balance the relations among energy, mass flow, pressure in the staged-combustion cycle of the liquid rocket engine has been developed. The modular approach has been chosen for the analysis; the engine cycle consists of the elements from the predefined component analysis program. The engine with the staged-combustion cycle has been decomposed into several principal component modules, such as a thruster chamber, turbopumps, turbines, supply system components and a pre-burner. The program has been verified with comparison of the results to the selected data of the space shuttle main engine.

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Characteristics of Turbopump and Hydraulic lines of Staged Combustion Cycle Engine (다단연소사이클 엔진의 터보펌프 및 유공압 라인 특성)

  • Lee, Jungho;Jeon, Junsu;Hwang, Chang-Hwan;Woo, Seongphil;Lee, Kwangjin;Yoo, Byungil;Han, Yeoungmin
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.94-98
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    • 2017
  • Research for developing 9 tonf-class staged combustion cycle engine which is high performance upper stage engine has been conducted. Technical demonstration model of the staged combustion cycle engine was installed in combustion test facility of Naro space center. Combustion tests of Power-pack which consists of pre-burner and turbopump without main combustion chamber and combustion tests of engine have been conducted. The vacuuming process of hydraulic lines is introduced and the characteristics of turbopump and hydraulic lines of engine combustion test are described in this paper.

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Combustion Characteristics of Technology Demonstration Model for Staged Combustion Cycle Engine (다단연소사이클 엔진 시스템 기술검증시제 연소성능 평가)

  • Im, Ji-Hyuk;Woo, Seongphil;Jeon, Junsu;Lee, Jungho;Lee, Kwang-Jin;Han, Yeoung-Min
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.108-111
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    • 2017
  • High performance upper stage engine is necessary for space launch vehicles of geostationary orbit, and staged combustion cycle engine is suitable due to high specific impulse. Technology demonstration model for 9 tonf class staged combustion cycle engine, which is consisted of turbopump, preburner, combustion chamber and supply system, was assembled, and hot-firing test was conducted for three seconds in Upper-stage Engine Test Facility of Naro Space Center. Ignition, combustion and shut down of engine system was performed normally, and its performance parameters were evaluated.

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A Study on the Exhaust Gas Created by Staged Combustion and Gas Generator Cycle LRE by Using CEA (CEA를 이용한 다단연소사이클 및 가스발생기 사이클 LRE 배출가스 성분 분석)

  • Moon, In-Sang;Moon, Il-Yoon;Lee, Soo-Yong
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.863-866
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    • 2011
  • Recently environmental issue is more and more emphasized and 'Green Growth' became on of the key words of this Government. Based on this trend, the exhaust gases out of the gas generator cycle and the staged combustion cycle LRE whose propellants are kerosene and LOx were compared. For this purse, 8 tonf class of each cycle engine was designed and the amount and the components of the gases were investigated by using CEA. As expected, the staged combustion cycle engine generates less pollutants than the other cycle. In addition, the graphite that is generated by the gas generator can be reacted with the oxygen in the atmosphere creating additional pollutants.

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Design of Mixing Head Part of Combustion Chamber for 8tonf Class Staged Combustion Cycle Rocket Engine (8톤급 다단연소 사이클 로켓엔진 연소기 혼합헤드 설계)

  • Kim, Dongki;Ha, Seong up;Moon, Il yoon;Moon, Insang
    • Journal of Aerospace System Engineering
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    • v.9 no.2
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    • pp.34-40
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    • 2015
  • Staged combustion cycle engines are well known to have high combustion efficiencies and specific impulse. In this study, design of mixing head part of combustion chamber for 8tonf class staged combustion cycle rocket engine (ES-08) was performed. Structural stability of the mixing head part of the combustion chamber is very important design factor because it is loaded by high temperature and high pressure of fuel and oxidizer as well as by thrust load simultaneously. Uniformity of flow distributions of the propellants to the injectors is also important factor. First, a basic configuration for the ES-08 mixing head part was designed on the basis of the structural design requirements. And then, the structural analyses were performed on the basic configuration as well as some of reinforced configurations. As the structural analyses results, the most stable configuration was selected for the ES-08 mixing head part. In order to examine the uniformity of the flow distributions of the propellants through the manifold of the mixing head, flow analysis was performed based on the selected configuration. The results of the flow analysis showed that the fuel and the oxidizer were uniformly supplied to the injector.

Development Status of Technology Demonstration Model for Staged Combustion Cycle Engine (다단연소사이클 엔진 기술검증시제 개발 현황)

  • Kim, Chaehyoung;Lee, Jungho;Woo, Seongphil;So, Younseok;Yi, SeungJae;Lee, Kwang-Jin;Cho, Namkyung;Han, Yeoungmin;Kim, Jin-han
    • Journal of the Korean Society of Propulsion Engineers
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    • v.23 no.4
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    • pp.104-111
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    • 2019
  • Staged combustion cycle engines exhibit higher combustion performance compared with open cycle engines with a gas generator. An advanced research of the staged combustion cycle engine is going on for the next program following the KSLV-II program. Various experiments have been carried out for the technology demonstration model, TDM0A and TDM0B. The experiments on the combustion performance are aimed to understand the engine start condition and combustion characteristics. They also aim to develop the oxidizer-rich pre-burner and the combustor of the staged combustion cycle engine. The engine-shaped model, TDM1A is fabricated based on the experimental data. The combustion experiment of the TDM1A shows that the combustion pressure of the combustor is approximately 91 bar and the turbine rotation is approximately 28,00 rpm. The result is stable and satisfies the development requirements. The present paper reports on the development process and characteristics of engine models from TDM0A to TDM1A.

System Design of Staged Combustion Cycle Liquid Rocket Engine for Low Cost Launch Vehicle (저비용 발사체를 위한 다단연소 사이클 액체로켓 엔진 시스템 설계)

  • Cho, Won Kook;Ha, Seong-Up;Kim, Jin-Han
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.47 no.7
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    • pp.517-524
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    • 2019
  • A system design has been performed for a vacuum thrust 88 ton staged combustion cycle rocket engine. Previous research has been used to estimate the performance of the engine components. And the algorithm has been proposed to evaluate the converged engine system performance. The present methodolgy has been verified by comparing the published data for RD-180. The present work adopts the most of the previous KSLV-II engine heritage for both performance improvement and cost competitiveness. The combustion pressure has been decided as 12MPa considering manufacturing difficulty, cost and performance improvement, and as a result the vacuum specific impulse has increased by 23.4s.

Development of Design Code for Oxidizer-Rich Preburner of Staged Combustion Cycle Engine Using Cantera (Cantera를 이용한 케로신 다단연소사이클 엔진용 산화제 과잉 예연소기 설계코드 개발)

  • Si-Yoon Kang;Seong-Ku Kim;Chulsung Ryu;Insang Moon
    • Journal of the Korean Society of Propulsion Engineers
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    • v.26 no.6
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    • pp.10-20
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    • 2022
  • The present study developed a design code for preburner of staged combustion cycle engines, which calculates preburnt gas at high-pressure oxidizer-rich conditions and predicts conjugate heat transfer and hydraulics of cryogenic fluid flow through cooling passages. It has been written based on the open-source library Cantera, into which this study has incorporated new source codes to predict correctly non-ideal thermodynamics and transport anomalies of the cryogenic fluid. For a preburner of 100 tonf-class booster engine currently under preliminary design, the present code demonstrated predictive capability and usability as a design code by comparing with CFD simulation.

Development Trend of Korean Staged Combustion Cycle Rocket Engine (한국형 다단연소사이클 로켓엔진 개발 동향)

  • Kim, Chae-hyoung;Han, Yeoung Min;Cho, Namkyung;Kim, Seung-Han;Yu, Byungil;Lee, Kwang-Jin;So, Younseok;Woo, Seongphil;Im, Ji-Hyuk;Hwang, Chang Hwan;Lee, Jungho;Kim, Jin-han
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.79-87
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    • 2017
  • Korea Aerospace Research Institute has being developed a staged combustion cycle rocket (SCCR) engine with high specific impulse to send a 3-ton class satellite into geostationary orbit while conducted Korean Space Launch Vehicle (KSLV) II project. The SCCR engine is different from the KSLV-II engine, which is open cycle engine using a gas-generator. The SCCR engine with closed cycle is composed of a pre-burner, a turbo pump, and a main combustor. The technology demonstration model (TDM0) was assembled and tested in the 7ton-class engine combustion test facility of Naro Space Center, and the combustion test was successfully conducted. Afterward engine-shaped SCCR engine model (TDM1) is being designed and developed for the next combustion test.

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Study on Anti-oxidization Coating for Staged Combustion Cycle Rocket Engine (다단연소 사이클 엔진 적용을 위한 내산화 코팅에 관한 연구)

  • Kim, Young-June;Byon, Eung-Sun;Rhee, Byong-ho;Han, Yeoung-Min;Noh, Yong-Oh;Bae, Byung-Hyun;Hyun, Seong-Yoon;Cho, Hwang-Rae;Bang, Jeong-Suk
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.864-870
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    • 2017
  • The propellants are burned in the pre-burner of the staged combustion cycle engine, and the resulting hot gas drives the turbine, and the turbine operates the turbo pump. The burned gas passing through the turbo pump is supplied to the combustor at high temperature and high pressure, where the gas is supplied in an excess of fuel or an excess of oxidant depending on the amount of fuel or oxidant. When the cycle works at oxidizer-rich staged combustion, its metal pipe can ignite or explode by the impact of even small particles. In this study, we develop the powder combinations for anti-oxidation coating through the analysis of other coating materials and establish the coating process.

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