• Title/Summary/Keyword: Stack method

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Variation Stack-Up Analysis Using Monte Carlo Simulation for Manufacturing Process Control and Specification

  • Lee, Byoungki
    • Journal of Korean Society for Quality Management
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    • v.22 no.4
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    • pp.79-101
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    • 1994
  • In modern manufacturing, a product consists of many components created by different processes. Variations in the individual component dimensions and in the processes may result in unacceptable final assemblies. Thus, engineers have increased pressure to properly set tolerance specifications for individual components and to control manufacturing processes. When a proper variation stack-up analysis is not performed for all of the components in a functional system, all component parts can be within specifications, but the final assembly may not be functional. Thus, in order to improve the performance of the final assembly, a proper variation stack-up analysis is essential for specifying dimensional tolerances and process control. This research provides a detailed case example of the use of variation stack-up analysis using a Monte Carlo simulation method to improve the defect rate of a complex process, which is the commutator brush track undercut process of an armature assembly of a small motor. Variations in individual component dimensions and process mean shifts cause high defect rate, Since some dimensional characteristics have non-normal distributions and the stack-up function is non-linear, the Monte Carlo simulation method is used.

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Accelerated Degradation Test of Electrolyte Membrane in PEMFC Stack (고분자 전해질 연료전지 스택에서 전해질막의 열화 가속시험)

  • Jeong, Jaejin;Lee, Sehoon;Lee, Hyeri;Kim, Saehoon;Ahn, Byungki;Ko, Jaijoon;Park, Kwonpil
    • Korean Chemical Engineering Research
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    • v.54 no.1
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    • pp.6-10
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    • 2016
  • Until a recent day, degradation of PEMFC (Proton Exchange Membrane Fuel Cells) has been mainly studied in unit cell. But operation and degradation of real PEMFC going along in stack instead of unit cell. Therefore in this work, ADT (Accelerated Degradation Test) of PEMFC was done in stack and the result from stack's test was compared with that of unit cell. The polymer electrolyte membrane was degraded by repeated electrochemical and mechanical degradation method among several ADT methods. Current densities of MEA at 0.6V decreased in stack and unit cell, 28.4% and 27.8% respectively after ADT for 312 hours. Hydrogen crossover current densities of membrane increased in stack and unit cell, 16.8% and 15.2% respectively after ADT for 312 hours. The result of ADT in stack was similar that of ADT in unit cell, which showed that ADT method of unit cell was available to the stack.

A pre-stack migration method for damage identification in composite structures

  • Zhou, L.;Yuan, F.G.;Meng, W.J.
    • Smart Structures and Systems
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    • v.3 no.4
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    • pp.439-454
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    • 2007
  • In this paper a damage imaging technique using pre-stack migration is developed using Lamb (guided) wave propagation in composite structures for imaging multi damages by both numerical simulations and experimental studies. In particular, the paper focuses on the experimental study using a finite number of sensors for future practical applications. A composite laminate with a surface-mounted linear piezoelectric ceramic (PZT) disk array is illustrated as an example. Two types of damages, one straight-crack damage and two simulated circular-shaped delamination damage, have been studied. First, Mindlin plate theory is used to model Lamb waves propagating in laminates. The group velocities of flexural waves in the composite laminate are also derived from dispersion relations and validated by experiments. Then the pre-stack migration technique is performed by using a two-dimensional explicit finite difference algorithm to back-propagate the scattered energy to the damages and damages are imaged together with the excitation-time imaging conditions. Stacking these images together deduces the resulting image of damages. Both simulations and experimental results show that the pre-stack migration method is a promising method for damage identification in composite structures.

A Study on the Efficiency of Hydrogen-Oxygen Mixture Gas Generation Stack (수소-산소 혼합가스 발생 스택의 효율 연구)

  • Lee, Sang-Ho;Moon, Il-Sik;Kim, Chang-Hee;Kang, Kyoung-Soo;Park, Chu-Sik;Bae, Ki-Kwang
    • Journal of Hydrogen and New Energy
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    • v.17 no.4
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    • pp.409-417
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    • 2006
  • The characteristics of hydrogen-oxygen mixture gas generation stack was experimentally studied in terms of efficiency. For this purpose, the mixture gas generation stack was fabricated by connecting 7 cells in series following the Tero Ranta report. In order to avoid the instrument inaccuracy, all measuring equipments were re-tested and calibrated by Korea Laboratory Accreditation Scheme (KOLAS) certified laboratories. Since the amount of produced gas is most crucial in determining the efficiency, two gas collecting methods such as bottle trap method and wet gas meter method were adopted. From the experimental results, it was found that both KOH fume and steam evaporated along with hydrogen-oxygen mixture gas, and these by-product gases could cause the misestimation of the stack efficiency. The current, voltage, and energy efficiencies of the hydrogen-oxygen mixture gas generation stack was evaluated based upon the stack efficiency calculation method summarized in this work.

Operating Characteristics of Advanced 500W class Anode-supported Flat Tubular SOFC stack in KIER (500W 급 연료극 지지체 평관형 고체산화물연료전지 스택의 운전 특성)

  • Lim, Tak-Hyoung;Kim, Gwan-Yeong;Park, Jae-Layng;Song, Rak-Hyun;Lee, Seung-Bok;Shin, Dong-Ryul
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 2007.11a
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    • pp.193-198
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    • 2007
  • KIER has been developing the anode supported flat tubular SOFC stack for the intermediate temperature $(700{\sim}800^{\circ}C)$ operation. for this purpose, we have first fabricated anode supported flat tubular cells by the optimization between the current collecting method and the induction brazing process. After that we designed the compact fuel & air manifold by adopting the simulation technique to uniformly supply fuel & air gas and the unique seal & insulation method to make the more compact stack. For making stack, the prepared anode-supported flat tubular cells with effective electrode area of $90cm^2$ of connected in series with 12 modules, in which one module consists of two cells connected in parallel. The performance of stack in 3 % humidified $H_2$ and air at $800^{\circ}C$ shows maximum power of 507 W. Through these experiments, we obtained basic & advanced technology of the anode-supported flat tubular cell and established the proprietary concept of the anode-supported flat tubular SOFC stack in KIER.

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Power Distribution Optimization of Multi-stack Fuel Cell Systems for Improving the Efficiency of Residential Fuel Cell (주택용 연료전지 효율 향상을 위한 다중 스택 연료전지 시스템의 전력 분배 최적화)

  • TAESEONG KANG;SEONGHYEON HAM;HWANYEONG OH;YOON-YOUNG CHOI;MINJIN KIM
    • Journal of Hydrogen and New Energy
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    • v.34 no.4
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    • pp.358-368
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    • 2023
  • The fuel cell market is expected to grow rapidly. Therefore, it is necessary to scale up fuel cells for buildings, power generation, and ships. A multi-stack system can be an effective way to expand the capacity of a fuel cell. Multi-stack fuel cell systems are better than single-stack systems in terms of efficiency, reliability, durability and maintenance. In this research, we developed a residential fuel cell stack and system model that generates electricity using the fuel cell-photovoltaic hybrid system. The efficiency and hydrogen consumption of the fuel cell system were calculated according to the three proposed power distribution methods (equivalent, Daisy-chain, and optimal method). As a result, the optimal power distribution method increases the efficiency of the fuel cell system and reduces hydrogen consumption. The more frequently the multi-stack fuel cell system is exposed to lower power levels, the greater the effectiveness of the optimal power distribution method.

A study on the contaminant dispersion by stack effect in high-rise residential building (고층형 주거건물의 연돌효과에 의한 공기 및 오염물질 이동에 관한 연구)

  • Lee, June-Ho;Lee, Joong-hoon;Song, Doosam
    • KIEAE Journal
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    • v.10 no.3
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    • pp.97-102
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    • 2010
  • With the building is higher and higher, the stack effect is more and more remarkable. The stack effect accompanies many problems in high-rise building such as draft, troublesome in door opening, uncomfortable noise, contaminants dispersion, etc. In this study, the air movement and accompanied contaminants dispersion by stack effect in high-rise building, and diluting the contaminants concentration were analyzed. The analysis was performed for high-rise residential building in Seoul, Korea and the network simulation method was used. The results show that the indoor contaminants concentration and air movement caused by stack effect have interdependent relationship.

Wind-induced vibration control of a 200 m-high tower-supported steel stack

  • Susuki, Tatsuya;Hanada, Naoya;Homma, Shin;Maeda, Junji
    • Wind and Structures
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    • v.9 no.5
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    • pp.345-356
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    • 2006
  • It is well known that cylinder steel stacks are heavily impacted by vortex-induced vibration. However, the wind-induced vibration behaviors of tower-supported steel stacks are not clarified due to a lack of observation. We studied a stack's response to strong winds over a long period of time by observing the extreme wind-induced vibration of a 200 m-high tower-supported steel stack. This experiment aimed to identify the wind-induced vibration properties of a tower-supported steel stack and assess the validity of the vibration control method used in the experiment. Results revealed a trend in wind-induced vibration behavior. In turn, an effective measure for controlling such vibration was defined by means of increasing the structural damping ratio due to the effects of the tuned mass damper to dramatically decrease the vortex-induced vibration of the stack.

A Method for the Selection of Underwater Multimedia Routing Protocol Stack based on the Similarity Model (유사성 모델 기반의 수중 다중매체 통신 라우팅 프로토콜스택 선택방법)

  • Shin, DongHyun;Kim, Changhwa
    • Journal of Korea Multimedia Society
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    • v.25 no.1
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    • pp.61-71
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    • 2022
  • When communication such as light, radio wave, or magnetic field is used underwater, the communication distance is very short, so sound waves are mainly used. However, by combining the strengths of each medium and communicating, stable communication may be possible. Underwater multi-media communication requires a protocol stack that supports it, which is very complex. To this end, this paper proposes a standard protocol stack and modeling technique to enable easy protocol stack modeling for the purpose. In fact, in this paper, a random model was created and analyzed through the proposal of modeling elements and similarity measurement methods, and as a result, it was analyzed that it was very helpful in creating a new model based on a standard model.

Escape Analysis for Stack Allocation in Java (자바 객체의 스택 저장 가능성 판별을 위한 정적 분석 기법)

  • 조은선
    • Journal of KIISE:Software and Applications
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    • v.31 no.6
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    • pp.840-848
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    • 2004
  • Garbage collecting objects in Java makes memory management easier for the programmer, but it is time consuming. Stack allocation may be an alternative which identifies stack-allocatable objects before the execution, without performance degradation. We suggest an escaping analysis recording the interprocedural movement of the method, to detect an object the method of whose creation may have been already deactivated during the access. Our approach is different from prior works, enables us to handle some cases that are missed in the previous variable - oriented approach.