• 제목/요약/키워드: Springback Analysis

검색결과 143건 처리시간 0.022초

열간프레스성형에서의 기계적 물성 측정 (Measurement of Mechanical Properties for Hot Press Forming)

  • 안강환;유동훈;석동윤;김홍기;박성호;정관수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.450-453
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    • 2009
  • In order to overcome drawbacks of the advanced high strength steel such as inferior formability and large springback, the hot press forming process(HPF) has been being applied for forming of automotive sheet parts. Good formability and dimensional accuracy without springback as well as good crash performance of final products are the advantages of the HPF process. In this work, a method to characterize the mechanical properties of the HPF steel was developed based on the simple tension test at high temperatures and its finite element analysis, while it was applied to obtain strain rate and temperature dependent flow curves of the HPF steel. The final flow curves were represented by utilizing the Johnson-Cook type equation both in uniform and post-uniform deformation regions.

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용융탄산염 연료전지용 금속분리판 굽힘 공정의 유한요소 해석을 통한 스프링백 분석 (FEM Analysis of spring back in bending process of center plate for molten carbonate fuel cell)

  • 이창환;류승민;양동열;김영진;강동우;장인갑;이태원
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.220-223
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    • 2009
  • Metallic bipolar plate for molten carbonate fuel cell(MCFC) is composed of the shielded slot plate and the center plate. Among these, the center plate plays an important role in gas sealing. Therefore, manufacturing of the center plate is considered one of the key issues in MCFC. The center plate is manufactured by bending process. In bending process, springback and recoiling are two main problems. By using the modified punch shape with 'step', springback and recoil are reduced. The aim of this article is to find the effect of modified punch shape. So, the bending stress along thickness direction and material direction were investigated using FEM.

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Al6063 합금 중공각재 튜브에 의한 프레스 성형 연구 (A Study on the Press Forming by Rectangular Tube of Al6063 Alloys)

  • 이정국;김원중
    • 한국기계가공학회지
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    • 제10권6호
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    • pp.56-62
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    • 2011
  • In this study, a method for the press forming of rectangular aluminium tube has been proposed. Rectangular aluminium tube has high stiff as the cold steel which can be lighter over 30% weight. It is increased every year by being recycled over 80%. Press die consists of punch, wing-die and holder for aluminium tube bending. When punch is applied with aluminium tube, holder is operated as same punch and wing-die is rotated through hinge. Stress-strain relations and springback are considered by bending angle of aluminium tube. In this study, the behaviors on tubes of square aluminium and rectangular aluminium with different thickness and area are established by the analysis of $DEFORM^{TM}$-3D program. Reducing fuel consumption is expected by using the aluminium tube deformation and it becomes the lightweight through recycling.

압력 용기 반타원형 분할 경판의 제작에 있어서 부분 금형 성형 공정의 적용 (Application of Partial-size Die forming Process to Semiellpisoidal Segment Head of the Pressure Vessel)

  • 권일근;윤중근;이원재
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.97-100
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    • 2005
  • The purpose of this study is to apply the partial-size die forming process to actual segment head farming process of semi-ellipsoidal heads and to verify the availability of the suggested forming method. The initial curvature for the preliminary forming process was determined through anticlastic behavior of plate bending and the partial-size die for final forming was designed based on the results of springback analysis using F.EA. From the results of actual forming, it was concluded that die design was appropriate and proposed forming process would be successfully applied to actual forming jobs.

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기어 정밀정형 성형을 위한 후 공정으로서의 냉간 아이어닝 공정에 대한 연구 (Experimental and Numerical Study of Cold Ironing as a Post-Process of Net-Shape Manufacture of Gears)

  • 장유철;박철성;김병민;;강범수
    • 대한기계학회논문집A
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    • 제26권10호
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    • pp.2096-2103
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    • 2002
  • Cold ironing, as a post-forging operation of warm forged gears, needs a clear understanding of form errors due to die-elasticity and springback of component. In order to simplify the analysis of cold ironing, a single tooth instead of a whole gear component was investigated. The influence of initial surface roughness, die design, and die/workpiece interference has been examined experimentally and numerically. As a result the changes in geometrical profile, dimensions, and surface finish in a single tooth were observed. This study demonstrates that predicted dimensions can be achieved and surface finish also can be greatly improved.

비틀림 진동감쇠기용 슬리브 스프링의 제조 공정 해석 (A Process Analysis for Manufacturing the Sleeve Spring of the Torsional Vibration Damper)

  • 황범철;배원병;김철
    • 한국정밀공학회지
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    • 제26권12호
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    • pp.94-101
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    • 2009
  • In diesel engines, it is inevitable that the torsional vibration is produced by the fluctuation of engine torque. Therefore, it is necessary to establish preventive measures to diminish the torsional vibration. The sleeve spring type damper is one of the preventive measures for reducing the torsional vibration. In this study, 2-roll bending process was proposed to manufacture sleeve spring; The program to calculate the initial radius including springback effect was developed and the FEA method to analyze elasto-plastic problem was verified through analysis of 90 degree bending process. The elasto-plastic analysis of 2-roll bending process was carried out by the FEA method verified to set a new criterion, and the new process design parameter(contact angle) in the 2-roll bending process was proposed.

자동차 범퍼의 누적 충격 평가 (Numerical Modeling for Cumulative Impact of Automotive Bumper)

  • 김헌영;최종길;김정민;이강욱;여태정
    • 한국자동차공학회논문집
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    • 제15권3호
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    • pp.29-34
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    • 2007
  • Numerical analyses are carried out to evaluate the cumulative impact damage of an automotive front end bumper under the low speed crash events(CMVSS215) by using explicit code. Results of first impact simulation, which are deformed shape, thickness, stress tensors and strain tensors, are used as the initial conditions for a next impact simulation. Between the events, the residual vibration is damped out by using nodal damping, and then recovery after each event is evaluated by several methods, one of which is a springback analysis with implicite finite element analysis code. The coupled analysis scheme for the evaluation of cumulative impact damage is verified through the comparison with test results.