• 제목/요약/키워드: Spring-back

검색결과 295건 처리시간 0.024초

Analysis of a Process Sequence in Precision Press Forming of Electronic Components (정밀전자부품 성형을 위한 소성가공 공정해석)

  • 변상규;허병우;강범수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 한국소성가공학회 1995년도 추계학술대회논문집
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    • pp.119-127
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    • 1995
  • A process sequence in precison press forming of electronic components is investigated by the finite element method. Aperture, a key component of electronic gun, is formed through a wequence of about 15 operations, among which the beading & bending, the first coining, and the second coining operations are expected to be most critical in view of industrial experts' opinions. Thus, the analysis performed by a commercial code MARC focuses on the three operations, and comparisons are made between the results of the analysis and the measurement of experimental forming of the component, and it appears a sound agreement.

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Finite Element Analysis for Forming Processes of $\Omega$-type Bellows Tube (오메가형 벨로즈관의 성형을 위한 유한요소해석)

  • 이정훈;김낙수;전병희
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 한국소성가공학회 1997년도 춘계학술대회논문집
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    • pp.165-170
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    • 1997
  • The study presents an computer-aided analysis and its design for the forming process of $\Omega$-type bellows tube. Finite element analysis was carried out to perform the process simulation. Based on the analytic results of various conditions, the forming conditions used for angled U-type bellows tube were settled. The 3D modeling was constructed by I-DEAS and PAM-STAMP was used for process simulation. It is concluded that the spring back of formed bellows influences $\Omega$-shape and these results can be used for the process design.

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Process Analysis and Design in Forming of Bearing Rings by the FEM(II) (유한요소법을 활용한 궤도륜의 프레스 성형공정 설계(II))

  • 변상규;김태호;강범수;김완두
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 한국소성가공학회 1995년도 춘계학술대회논문집
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    • pp.19-30
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    • 1995
  • The analysis had been already completed to detect forming defects for the forming processes of C/R bearing rings. But some unpredicted problems were found through the experiments. So expert redesigned new forming processes to prevent the problems and new analysis was began according to the new processes to find faults for the processes. The forming processes consist of 1 for the outer ring. 6 inner ring. The thickness of metal sheet used is changed to 1.5mm from 1.6mm. Elasto-plastric finite element method is applied to involve the effect of spring back . The most representative alteration is forming of two predents to assist later forming . Thining and distribution of high residual stress are derived from the results of simulations. It is confirmed that the industry expert agree the possiblilty of defects dervied from the new FEM results.

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A study on the robustness and optimality of a LQ computer control for a manipulator with flexible joints (유연관절을 갖고 있는 로보트를 위한 LQ 컴퓨터 제어의 강인성과 최적성에 관한 연구)

  • 김진화;김진걸
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1990년도 한국자동제어학술회의논문집(국내학술편); KOEX, Seoul; 26-27 Oct. 1990
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    • pp.149-154
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    • 1990
  • In this paper, simulation results of a robust digital tracking controller on a robotic manipulator are presented. The objective is to follow a ramp reference input with zero steady state error in the presence of a disturbance and system parameter variations. Some of the difficulties are caused by the Coulomb frictions, the disturbance due to the gravitational pull, the spring effect of a link between the drive motor and the manipulator arm. Another difficulty is that, because of the non-differentiable Coulomb friction, the digital control system cannot be represented as a discrete system. It is thus necessary to design the controller based on a discrete-continuous hybrid model. The controller is based on feeding back the state variables and augmenting the system by addition discrete integrators. The feedback gain parameters are obtained by applying the quadratic optimal control theory and then choosing the new weighting matrices to eliminate the limit cycle by using the describing function method for hybrid system.

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A Case Study on Arrangement and Application of Public Facilities on Lower Levels in the Multiple-Family Housing (공동주택 단지 주동 저층부 공용시설의 배치와 활용 현황)

  • Hur, Bo-Hyung;Yang, Woo-Hyun
    • Proceeding of Spring/Autumn Annual Conference of KHA
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    • 한국주거학회 2004년도 추계학술대회 논문집
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    • pp.177-182
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    • 2004
  • To cope with the serious housing shortage arising from rapid urbanization and industrialization, residential communities were constructed to meet the growing demand for housing. However, mass construction of these residential communities unavoidably resulted in uniformity standardization. In particular, for high rise apartment blocs using the ground floor as the center of the lower levels housings has raised problem of sunshine, airing, privacy. The research which it sees as the house low evaluation it is coming to become it plans a public facilities on lower levels of the building which keeps the quality which the ground connection and human scale back separates as, to solve the problem point of the lower levels house and the resident collective life which is smooth becomes accomplished.

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A Study on Static-Implicit Forming Analysis of the Magnesium Alloy Sheet (마그네슘 합금 판재의 정적-내연적 성형해석에 관한 연구)

  • Son, Young-Ki;Jung, Dong-Won
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • 제7권4호
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    • pp.44-49
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    • 2008
  • The characteristic of magnesium alloy is the most light in utility metal, the effect of electromagnetic wave interception, excellent specific strength and absorptiveness of vibration. Although magnesium alloy with above characteristic is a subject matter which is suitable in world-wide tendency of electrical component frame, sheet magnesium alloy is difficult to process. Therefore, forming analysis of sheet magnesium alloy and applying warm-working to process are indispensable. Among Finite element method, the static implicit finite element method is applied effectively to analyze sheet magnesium alloy stamping process, which include the forming stage. In this study, it was focused on the crack, wrinkling and spring back on sheet magnesium alloy stamping by the static implicit analysis. According to this study, the result of simulation will give engineers good information to access the forming technique on sheet magnesium alloy. And its application is being increased especially in the production of electrical component frame for the cost reduction, saving of defective ratio, and improvement of Productivity.

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Measurement of Springback Ratio Using Winding Bend Rig (감아굽힘 실험장치를 이용한 스프링백 비의 측정)

  • 김용우
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.88-94
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    • 2000
  • A winding bend rig for measurement of springback ratio is made. It measures the bending angles before and after release of bending load which bends specimens with keeping a constant curvature. Thus the springback ratio can be obtained by using this bend rig. Analytical explanations for the spring back are tried by employing simple beam theory. For the analytical calculations with the theory, Young's modulus, fracture strain and stress-strain curve are necessary and these data are obtained from a tensile test. Using both of the beam theory and the results of tensile test, the springback ratio is also calculated. Comparisons of the two springback ratios, one is obtained from bending test and the other from tensile test, show a good agreement.

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압축성 방사성폐기물 진공 압축기 개발을 위한 실험적 연구

  • Lee Sang-Tae;Kim Hyo-Cheol;Lee Geon-Hwa;Jeon Hyeon-Jin;Kim Seung-Jae
    • Proceedings of the Korean Radioactive Waste Society Conference
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    • 한국방사성폐기물학회 2006년도 학술논문요약집
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    • pp.124-125
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    • 2006
  • 원자력시설을 운영함에 있어 방사성폐기물의 발생은 필연적이며, 형상 또한 다양하게 발생 되고 있으며 압축성 폐기물의 처리방법으로는 국내 전원자력발전소는 일반적인 압축기의 원리를 이용하여 체적을 감용(Reduction)처리 하고 있으나 폐기물에 의한 탄성(Back-Spring), 폐기물 사이의 공간(Void-Space)등으로 감용을 크게 충족시키기 어려운 현실이다. 본 연구에서는 다양한 형태의 방서성폐기물을 진공압축 팩(Vacuum Shrink-Pack)에 수용 후 진공을 걸어 폐기물고유의 부피를 감용($50{\sim}80%$) 처리 후 압축시(저압 압축기) 도출된 미비점을 토대로 감용비가 크게 향상된 진공 압축기를 개발하기위한 실증 실험을 소개하고자한다.

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Optimization of Design Planning by Using the Spring Back Simulation of Auto Panels (스프링백 전산모사를 이용한 자동차 판넬의 설계공법 최적화)

  • Park, I.C.;Kim, Y.J.;Park, Y.C.;Lee, J.M.
    • Transactions of Materials Processing
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    • 제15권2호
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    • pp.164-171
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    • 2006
  • The die development of the high-strength steel sheet is very different with that of the common steel sheet. Especially, the springback problem of the high-strength steel is serious in the stamping process. This paper showed the optimized die development of the high-strength steel sheet which was based on the experimental measured and simulated springback auto panel stamping process.

Stamping Analyses of Laser Welded Door Inner and Die Design (레이저 용접 도어 인너의 성형해석과 금형설계)

  • 김헌영;신용승;김관희;조원석
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 한국소성가공학회 1997년도 추계학술대회논문집
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    • pp.65-71
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    • 1997
  • Computer simulations and test trials are carried out to get the optimal conditions about the stamping die design of the tailor laser welded automotive door inner. Firstly, the stamping process including gravity deflection, bead calibration, binder wrap, forming and spring back, are analyzed by the computer simulation. The results of simulation shows good correspondance with those of test trial under the same conditions. The variables of parametric study which will be investigated in the simulation and test trials, are determined form the results of the first run. The formability under the various conditions is evaluated, which are the initial postion of blank, blank holding force, corner radius and the shape of drawbead. Finally, well controled sound product without fracture, wrinkling and excessive weldline movement is obtained.

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