• Title/Summary/Keyword: Spring-back

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Process Design in Precision Press Forming of Electronic Components (정밀 전자부품 성형을 위한 소성가공 공정설계)

  • 변상규;최한호;강범수
    • Transactions of Materials Processing
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    • v.4 no.1
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    • pp.79-91
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    • 1995
  • Precision forming of electronic components has appeared to be competitive according to manufacturing cost and dimensional tolerances. Now domestic electronic companies have been involving in utilization of the finite element method in process design of precision forming. A forming process to produce an electronic component, aperture, has been inbestigated to find out forming defects during multi-operations. The applications of the commercial FEM software MARC show a possibility of defect in precision coining process among the whole multi-process. Thus the coining process of three-dimensional deformation is analyzed using DAMF-3D which has been developed in this lab with the rigid-plastic algorithm. The result f simulations by DAMF-3D provides clear description of the defect involved in the coining process.

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Characteristics of Nitrate Concentration Measured at Gosan: Measurement Data of PM2.5 and TSP between 1998 and 2002 (고산에서 측정한 입자상 질산염 농도 특성: 1998∼2002년 PM2.5와 TSP 측정자료)

  • 김나경;김용표;강창희;문길주
    • Journal of Korean Society for Atmospheric Environment
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    • v.20 no.1
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    • pp.119-128
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    • 2004
  • The nitrate concentrations in PM$_{2.5}$ and TSP measured at Gosan, Jeju Island, Korea, between March 1998 and February 2002, are discussed. Especially, the characteristics of high nitrate concentration days were analyzed. High nitrate concentration cases in PM$_{2.5}$ were highly correlated with anthropogenic species such as NH$_4$$^{[-10]}$ , and high nitrate concentration cases in TSP were highly correlated with crustal species such as nss-Ca$^{2+}$ and nss -Mg$^{2+}$ Backward trajectory analysis results show the cases of high correlation between nitrate and anthropogenic species occurred when the air parcels moved from China, and the cases of high correlation between nitrate and crustal species occurred when the air parcels moved from Mongolia. Also, high nitrate concentration cases occurred most often in spring (65%) when the air parcels moved from Mongolia and China.ina.

A Study on suitability of Maternity Dress on the Market - Spring & Summer Clothes - (시판 임부복의 적합성에 관한 연구 - 봄.여름 의복을 중심으로-)

  • 최혜선;김소라;최진희
    • Journal of the Korean Society of Costume
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    • v.50 no.5
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    • pp.65-75
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    • 2000
  • The purpose of this study was to survey about the suitability of maternity dresses on the market and thus to contribute for the maternity dress makers to produce clothes which are ergonomic and wanted by customers. The chief designers of the two major maternity dress makers were questioned about design and production planning, and 195 subjects who had an experience of delivery within a year were questioned about their consumer behavior, preference, and body fitting. The suggestions according to the results of the questionnaire of maternity dress makers and customers were as follows : 1. The most important item, an one-piece dress should be produced a lot more than other items. 2. The designs of maternity dress should be more simple, sophisticated, and natural. 3. The colors of pastel tone rather than trendy colors should be used. 4. The materials of maternity dress should be washable and able to help pregnant women's activity. 5. The front patterns of maternity dress should have more ease than the back patterns have, to cope with increasing abdominal girth and bust girth.

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A Study on Development of Press Brake by Data-based Servo Control System (데이터베이스를 이용한 서보제어방식의 절곡기 개발에 관한 연구)

  • 김경석;강기수;송충현;김성식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.416-421
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    • 2002
  • The purpose of t his paper is to database each factors from experimental results and develop the servo-controlled feeding system on these database. At first, spring back and bending farce are analyzed by basic theory of bending processing. In database, through practical experiment by the expert various types of bending angel and thickness of plate are tested and classified with SB34P and Aluminum. For the development of servo-controlled feeding system, automatic feeding system is designed and manufactured with ball screw and LM guide and performance of the developed feeding system is tested under condition of standard machine tool examination. Also, Mechanical consideration of mainframe in press brake, development of controller based on NC, program for servo-control are studied. Finally, based on experimental data, the system is operated and compared with theoretical data

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Tube Bending Analysis for Hydroforming Process (Tube Hydroforming을 이한 굽힘 공정해석)

  • 양재봉;전병희;오수익
    • Transactions of Materials Processing
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    • v.9 no.3
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    • pp.249-256
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    • 2000
  • Tube hydroforming is recently drawing attention of automotive industries due to its seberal advantages over conventional methods. It can produce wide range of products such as subframes, engine cradles, and exhaust manifolds with cheaper production cost by reducing overall number of processes. Tube hydroforming process is divided into prebending process and hydroforming process. Tube bending ins an important factor of the hydroforming process to enable the tube to be placed in the die cavity. This paper presents the theoretical analysis and the simulation results of the tube bending process. With some assumptions, approximate equations are derived to predict the thickness distribution on the cross section and the spring back of the bent tube. Bending simulations are carried out and compared to the analytical and experimental results.

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Spring-Back Prediction for Sheet Metal Forming Process Using Hybrid Membrane/shell Method (하이브리드 박막/쉘 방법을 이용한 박판성형공정의 스프링백 해석)

  • 윤정환;정관수;양동열
    • Transactions of Materials Processing
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    • v.12 no.1
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    • pp.49-59
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    • 2003
  • To reduce the cost of finite element analyses for sheet forming, a 3D hybrid membrane/shell method has been developed to study the springback of anisotropic sheet metals. In the hybrid method, the bending strains and stresses were analytically calculated as post-processing, using incremental shapes of the sheet obtained previously from the membrane finite element analysis. To calculate springback, a shell finite element model was used to unload the final shape of the sheet obtained from the membrane code and the stresses and strains that were calculated analytically. For verification, the hybrid method was applied to predict the springback of a 2036-T4 aluminum square blank formed into a cylindrical cup. The springback predictions obtained with the hybrid method was in good agreement with results obtained using a full shell model to simulate both loading and unloading and the experimentally measured data. The CPU time saving with the hybrid method, over the full shell model, was 75% for the punch stretching problem.

A Study on High Accuracy Bending Work using Servo Control of Bending Machine (Bending Machine의 서보제어에 의한 고정도 굽힘가공에 관한 연구)

  • 송충현;김성식;김경석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.85-90
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    • 2001
  • Recent general Press brake has many problems in cutting high accurate products in the progress of industry. Previous hand-operated press brake needs many pre-processing works to adjust bending ang1e and marking-off works to calculate bending length. Also, the hand-operating work makes many geometric errors and has difficulty for variety-mass production. To solve these problems, this paper proposes Computer Numerical Control (CNC) general press brake and development of servo-control system based on database for reduction of geometric errors and pre-processing work time and high accuracy bending work.

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A study on the stamp-resist interaction mechanism and atomic distribution in thermal NIL process by molecular dynamics simulation (분자동역학 전산모사를 이용한 나노임프린트 리소그래피 공정에서의 스탬프-레지스트 간의 상호작용 및 원자분포에 관한 연구)

  • Yang, Seung-Hwa;Cho, Maeg-Hyo
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.343-348
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    • 2007
  • Molecular dynamics study of thermal NIL (Nano Imprint Lithography) process is performed to examine stamp-resist interactions. A layered structure consists of Ni stamp, poly-(methylmethacrylate) thin film resist and Si substrate was constructed for isothermal ensemble simulations. Imposing confined periodicity to the layered unit-cell, sequential movement of stamp followed by NVT simulation was implemented in accordance with the real NIL process. Both vdW and electrostatic potentials were considered in all non-bond interactions and resultant interaction energy between stamp and PMMA resist was monitored during stamping and releasing procedures. As a result, the stamp-resist interaction energy shows repulsive and adhesive characteristics in indentation and release respectively and irregular atomic concentration near the patterned layer were observed. Also, the spring back and rearrangement of PMMA molecules were analyzed in releasing process.

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An Experimental Study on the Bending Process of Stainless Steel Sheets (스테인리스 판재의 굽힘공정에 관한 실험적 연구)

  • Kim, Ho-Yoon;Hwang, Bum-Cheal;Bae, Won-Byong;Kang, Chung-Gil;Byun, Cheon-Deock
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.2 s.95
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    • pp.82-86
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    • 1999
  • An experimental study has been carried out to reduce bending load, surface roughness and springback in bending process of stainless steel sheets. A U-bending test has been performed to investigate appropriate process parameters for getting better surfaces and accurate dimensions of stainless steel products. In the test, selected process parameters are die material, lubricant, and die clearance. Die materials used in the test are STD11(HRC60), STD11(TiCN), and AMPCO. From the test results, we can suggest that AMPCO dies are most suitable for reducing bending load and surface roughness of stainless steel sheets. And STD11 dies are favorable for avoiding spring-back in the stainless steel sheet-bending.

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Development of Metaal Bipolar plates for Fuel Cell Vehicles (연료전지 차량용 금속분리판 개발)

  • Jin, Sang-Mun;Yang, Yoo-Chang;Kim, Sae-Hoon
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.331-334
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    • 2009
  • Currently, the bipolar plates are fabricated mainly from graphite materials. However, metal bipolar plate are getting most attractive due to their good feasibility of mass production and low cost. In this study, metal bipolar plates for fuel cell Vehicles were developed with a concept based on the straight flow patterns to minimize the pressure drop and spring back. And molded gasket apply to the bipolar plate for improve sealing performance. Results show that the metal bipolar plate have a high potential to replace for graphite materials in fuel cell application.

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