• Title/Summary/Keyword: Spring-Back Phenomena

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The Spring-back Phenomena in Soild Phase Bending of Glass Fiber Reinforced Polypropylene (유리섬유 강화 Polypropylene의 고상굽힘성형시 Spring-back 현상)

  • 남궁천;김성일;이중희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.646-649
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    • 1995
  • An experimental and analyical investigations were undertaken to improve understanding of spring-back phenomena of chopped fiber reinforced thermoplastic composite sheet. The materials tested contained 20, 35, 40 percent by weight of readomly oriented glass fiber in a prolypropylene matrix. The simple bending tests were performed at temperatures ranging form 75 .deg. c to 150 .deg. c with 25 .deg. c increment and at punch speed of 1mm/sec and 0.01mm/sec. The spring-back angel measured in pure bending is compared with the prediction base on the analytical model. Good agreement between experimental and predicted results was observed.

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A Spring Back Calculation Model for the Sensitivity Analysis of Tube Design Parameters of Helical Steam Generator

  • Kim, Yong-Wan;Kim, Jong-In;Huh, Hyung;Park, Jin-Seok;Kim, Ji-Ho
    • Proceedings of the Korean Nuclear Society Conference
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    • 1999.10a
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    • pp.355.2-355
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    • 1999
  • The spnng back phenomena occurring in the coiling process of a steam generator tube induces the dimensional inaccuracy and makes the coiling procedure difficult. In this research, an analytical model was developed to evaluate the amount of the spring back for SMART steam generator tubes. The model was developed on the basis of beam theory and elastic-perfectly plastic material property. This model was extended to consider the effect of plastic hardening and the effect of the tensile force on the spring back phenomena. Parametric studies were performed for various design variables of steam generator tubes in order to minimize the spring back in the design stage. A sensitivity analysis has shown that the low yield strength, the high elastic modulus, the small helix diameter, and the large tube diameter result in a small amount of the spring back. The amount of the spring back can be controlled by the selection of adequate design values in the basic design stage and reduced to an allowable limit by the application of the tensile force to the tube during the coiling process.rocess.

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Minimization of the Spring back in the Coiling Process of the Helical Steam Generator Tubes of Integral Reactor SMART (일체형원자로 SMART의 나선형 증기발생기 전열관 코일링 시 스프링백 최소화 방안)

  • Kim, Yong-Wan;Kim, Jong-In;Chang, Moon-Hee
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.837-842
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    • 2000
  • In the coiling process of helical steam generator tubes of integral reactor SMART, a considerable amount of spring back, which induces dimensional inaccuracy and difficulty in fabrication, has been arised. In this research, an analytical model was derived to evaluate the amount of the spring back for steam generator tubes. The model was developed on the basis of beam theory and elastic-perfectly plastic material property. This model was extended to consider the effect of plastic hardening and the effect of the tensile force on the spring back phenomena. Parametric studies were performed for various design variables of steam generator tubes in order to minimize the spring back in the design stage. A sensitivity analysis has shown that the low yield strength, the high elastic modulus, the small helix diameter, and the large tube diameter result in a small amount of the spring back. The amount of the spring back can be controlled by the selection of adequate design values in the basic design stage and reduced to an allowable limit by the application of the tensile force to the tube during the coiling process.

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Development of Bending Machine with High Efficiency and Precision Forming (고효율 배관용 정밀성형 벤딩머시인 개발)

  • Mun, Sang-Don
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.1
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    • pp.7-14
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    • 2011
  • Soft copper tube is one of the popular materials which are used for shipbuilding, automobiles, and freezing and HVAC equipment. However, these materials have problems that they cause occasionally outside wrinkle, spring back, wall thinning phenomena. In this study, to avoid these phenomena, was manufactured a mild materials devoted bending machine, which selected a bending method where the mandrel presses the pipe along with the sliding guide rail during bending process. During the course of confirming this performance, it was found that as the diameter of copper tube used for materials became smaller, the spring back phenomenon increased. And as the bending angle became larger, it became larger. In addition, we could manufacture mold products which scarcely generated wrinkle when bending copper tubes.

A Study on the bending process of glass fiber reinforced thermoplastic composite (유리섬유 강화 열가소성 복합재료의 굽힘성에 대한 연구)

  • 남궁천;김동석;이중희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.513-517
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    • 1997
  • Glass fiber reinforced thermoplastic composite materials have considerable promise for increased use in low cost high volum applications because of the potential for processing by solid phase forming. However, the forming characteristics of these materials have not been well known. The primary focus of this research is the investigation of the bendability of these composites and spring-back phenomena in pure bending. The materials tested contained 10, 35, and 40 percent by weight of randomly oriented glass fiber in a polypropylene matrix. The bending tests were performed at temperatures ranging form 75 ".deg. c" to 150 ".deg. c" and at punch speeds of 2.54 mm/sec and 0.0254 mm/sec. The measured bendability and spring back angle in pure bending werw compared with the predictions based on the simple analyical models. Goog agreement between experimental and analytical results was observed.esults was observed.

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Development of Metallic Bipolar Plate for Automotive PEMFC (자동차 구동용 PEMFC 금속계 분리판 개발)

  • Jeon, Yoo-Taek;Chung, Kyeong-Woo;Na, Sang-Mook
    • 한국신재생에너지학회:학술대회논문집
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    • 2005.06a
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    • pp.321-325
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    • 2005
  • Bipolar plate is the main part with MEA in automotive PEMFC. It must have a good electrical conductivity and excellent corrosion resistance, be cost effective. Therefore, stainless steels have been studied by many researchers because of its corrosion resistance and cost benefits. But their properties are not sufficient for the application to bipolar plate for automotive PEMFC. In this work, we have performed stamping using various commercial stainless steels to select candidate material for biploar plate and to derive design parameters for stamping simulation. The results showed that a small curvature at the corner of flow field is more favorable due to easier a plastic deformation. Stamping process was simulated by changing surface condition, and the size and angle of channel. The optimum shape and spring back phenomena were evaluated. Surface coating was applied to increase the corrosion resistance and electrical conductivity of stainless steel. The electrical interfacial resistance was 10 to $15m{\Omega}cm^2$ under clamping force of 150psi. But corrosion resistance of coating on the stainless steel was not good due to the unstableness of microstructure.

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