• Title/Summary/Keyword: Spring shape effect

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Free Vibration Analysis of a Stepped Cantilever Beam with a Mass and a Spring at the End (끝단에 스프링과 질량을 가진 단진보의 자유진동해석)

  • Yu, Chun-Seung;Hong, Dong-Pyo;Chung, Tae-Jin;Chung, Kil-To
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.9
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    • pp.2812-2818
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    • 1996
  • A cantilever beam with a mass and a spring at the end can be use to model a miniature flexible arm. It is necessary to know the natural frequencies and mode shapes to discuss its free vibration, especially when modal analysis is employed. A beam is clamped-free. In this paper we look at the lateral vibration of beams that have step changes in the properties of their cross sections. The frequency equation is derived by Bernoulli-Euler formulation and is sloved by the separation of variable. The parameters of the beam, 'mass and spring stiffness' are defined as nondimensionalized parameters for wide application of the results. According to the change of eigenvalues and mode shape are presented for this beam. The results presented are the eigenvalues and the natural frequencies for the first three modes of vibration. Results show that the parameters have a significant effect on the natural frequency.

A Numerical Study on the Flow Characteristics through an Industrial Safety Relief Valve (산업용 안전 릴리프밸브 유동특성에 관한 수치연구)

  • Kang, Sang-Mo;Lee, Bong-Hee
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.5
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    • pp.696-704
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    • 2009
  • In this paper, the flow characteristics through an industrial safety relief valve used to protect the crankcase room in a large-sized marine engine have been numerically investigated using the moving-mesh strategy. With the room pressure higher than the cracking one, the spring-loaded disc becomes open and then the air in the room blows off into the atmosphere, resulting in the reduction of the room pressure and then the shutoff of the disc. Numerical simulations are performed on the compressible air flow through the relief valve (${\phi}160mm$) with the initial room pressure (0.11 bar or 0.12bar) higher than the cracking one (0.1 bar). The numerical method has been validated by comparing the results with the empirical ones. Results show that the disc motion and flow characteristics can be successfully simulated using the moving-mesh strategy and depend strongly on the spring stiffness and the flow passage shape. With increasing spring stiffness, the maximum disc displacement decreases and thus the total disc-opening time also decreases. In addition, the flow passage shape makes a significant effect on the velocity and direction of the flow.

Analysis of Shaping Parameters Influencing on Dimensional Accuracy in Single Point Incremental Sheet Metal Forming (음각 점진성형에서 치수정밀도에 영향을 미치는 형상 파라미터 분석)

  • Kang, Jae Gwan;Kang, Han Soo;Jung, Jong-Yun
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.39 no.4
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    • pp.90-96
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    • 2016
  • Incremental sheet forming (ISF) is a highly versatile and flexible process for rapid manufacturing of complex sheet metal parts. Compared to conventional sheet forming processes, ISF is of a clear advantage in manufacturing small batch or customized parts. ISF needs die-less machine alone, while conventional sheet forming requires highly expensive facilities like dies, molds, and presses. This equipment takes long time to get preparation for manufacturing. However, ISF does not need the full facilities nor much cost and time. Because of the facts, ISF is continuously being used for small batch or prototyping manufacturing in current industries. However, spring-back induced in the process of incremental forming becomes a critical drawback on precision manufacturing. Since sheet metal, being a raw material for ISF, has property to resilience, spring-back would come in the case. It is the research objective to investigate how geometrical shaping parameters make effect on shape dimensional errors. In order to analyze the spring-back occurred in the process, this study experimented on Al 1015 material in the ISF. The statistical tool employed experimental design with factors. The table of orthogonal arrays of $L_8(2^7)$ are used to design the experiments and ANOVA method are employed to statistically analyze the collected data. The results of the analysis from this study shows that the type of shape and the slope of bottom are the significant, whereas the shape size, the shape height, and the side angle are not significant factors on dimensional errors. More error incurred on the pyramid than on the circular type in the experiments. The sloped bottom showed higher errors than the flat one.

Study on Spring-Back Effect according to Roll Gap and Forming Velocity of Roll Forming Process (롤 포밍 공정의 롤 갭과 성형속도에 따른 스프링 백 영향 연구)

  • Kim, Dong Hong;Yoon, Dae-Hwan;Seol, Sang-Seok;Jung, Dong Won
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.6
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    • pp.477-483
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    • 2016
  • The spring-back and bow phenomenon in the roll forming process are important factors regarding the accuracy of evaluation of production goods. The purpose of this study was to determine the influence of spring-back and bow phenomenon according to the main variables (forming velocity and roll gap). The material of the forming sheet was high tension steel (SPFH 590), which has been used commonly in recent years. In order to accurately measure the spring-back and bow phenomenon, the forming sheet was formed into a V-shape. The study was applied to OFAT (One Factor at a Time) experimentation, with respect to the experimental variables (the forming speed and the roll gap). In the experimental results, the forming speed had a small influence on the spring-back and bow phenomenon. However, the roll gap had a greater influence on the springback and the bow phenomenon, as opposed to the forming speed.

Light-weight Design of Automotive Spring Link Based on Computer Aided Engineering (컴퓨터 시뮬레이션을 이용한 자동차용 스프링 링크의 경량화 설계)

  • Park, Jun-Hyub;Kim, Kee Joo;Yoon, Jun-Gyu
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.5
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    • pp.157-161
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    • 2013
  • It is well known that the targeted fuel efficiency could only be achieved by more than 40% reduction of the vehicle weight through improved design and extensive utilization of lightweight materials. In order to obtain the goal of the weight reduction of automobiles, the researches about lighter and stronger spring link have been studied without sacrificing the safety of automotive components. In this study, the weight reduction design process of spring link could be proposed based on the variation of von-Mises stress contour by substituting an aluminum alloys (A356) having tensile strength of 245 MPa grade instead of SAPH440 steels. In addition, the effect of the stress and stiffness on shape variations of the spring link were examined and compared carefully. It could be reached that this approach could be well established and be contributed for light-weight design guide and the safe design conditions of the automotive spring link development.

The Shape Design of Shot Ball to Improve the Reliability of Surface Treatment (표면가공의 신뢰성향상을 위한 쇼트볼의 형상설계)

  • 이승호
    • Journal of the Korean institute of surface engineering
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    • v.35 no.6
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    • pp.357-362
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    • 2002
  • In this study, to improve the effect of the surface treatment, the shape design of shot ball is proposed. The fatigue effects of shot peening by the cut wire shot ball and the rounded cut wire shot ball are compared. The rotary bending and tensile fatigue tests are conducted on a spring steel to evaluate fatigue lives. The residual compressive stresses by the rounded cut wire shot ball is higher than by the rounded cut wire shot ball. This consequently increase the fatigue life and the reliability of surface treatment. Thus, to obtain optimum, repeatable and reliable shot peening effect the shape of the shot ball must be round.

문형식 표지판 지지대의 모멘트 분포와 변형에 대한 해석 및 안정성 분석

  • Im, Hyeong-Tae;Kim, So-Hyeong;Park, Seong-Hyeon
    • Proceeding of EDISON Challenge
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    • 2015.03a
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    • pp.251-256
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    • 2015
  • In this paper, an systematic approach is presented, in which the bridge-type traffic sign structure is body out by CSDDA PrePost Processor. There is dead load and wind load that is working on the structure which will make force and moment. Analyzied the stress distribution of the standard form and by changing the shape, compared the safety in terms of deflection and stress (with the standard form) to know the effect of each component in the bridge-type traffic sign structure. The safety of deflection and stress is evaluated by maximum distance/100) and ASIC code respectively. The standard form of bridge-type traffic sign structure is established by two pairs of pillar and two pairs of floor beam. Replaced the links which is consist of flange and screws as the torsion spring and nm our analysis program. By adjusting variable of rigidity modulus of torsion spring, moment between column and beam is controled depending on value of rigidity modulus.

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Influence of Spring Constant and Tip Mass at Free End on Stability of Timoshenko Cantilever Column subjected to a Follower Force (자유단의 스프링 상수와 부가 말단질량이 종동력을 받는 Timoshenko 외팔보의 안정성에 미치는 영향)

  • 손종동
    • Journal of the Korean Society of Safety
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    • v.13 no.4
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    • pp.49-58
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    • 1998
  • On the stability of the Timoshenko cantilever column subjected of a compressive follower force, the influences of the moment of inertia of the tip mass at the free end and the characteristics of a translational spring at the free end of the column are studied. The equations of motion and boundary conditions of system are estabilished by using the d'Alembert virtual work of principle. On the evaluation of stability of the column, the effect of the shear deformation and rotatory inertia is considered in calculation. The moment of inertia of the tip mass at the free end of the column is changed by adjusting the distance c, from the free end of the column to the tip mass center. The free end of the column is supported elastically by a translational spring. For the maintenance of the good stability of the column, it is also proved that the constant of the translational spring at the free end must be very large for the case without a tip mass while it must be small for the case with a tip mass. Therefore, it is found that the shape of the tip mass and the characteristic of the spring at the free end are very effective elements for the stability of the column when the columns subjected to a compressive follower force are designed.

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A study on Bidirectional NiTi-Shape Memory Alloy Actuator (차동식 NiTi-형상기억합금 액츄에이터의 동특성연구)

  • 정상화;김현욱;장우양;김경석;신현성;차경래;나윤철
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.75-79
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    • 2001
  • In the recent years, as the research and the development of micro and precision machinery become active, the interest of micro actuators using SMA(Shape Memory Alloy) has been increased. The dynamic characteristic analysis of SMA is necessary for actuator application and many common researches report the material characteristics of SMA sufficiently. However, the research on dynamic characteristics is very deficient. In this paper, the helical spring are fabricated with NiTi SMA wire of high resistivity, The force, response speed, temperature, and displacement are measured by digital force gauge, infrared thermometer, and laser displacement sensor so that the dynamic characteristics of this SMA is analyzed. Also, bidirectional actuator was fabricated and experimented for its performance.

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A study on the Dynamic Characteristics of Bidirectional Acutator using Shape Memory Alloy (형상기억합금을 이용한 차동식 액츄에이터의 동특성연구)

  • 정상화;김현욱;장우양;김경석;차경래;나윤철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.755-758
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    • 1997
  • In the recent years, as the research and the development of micro and precision machinery become active, the interest of micro actuators using SMA(Shape Memory Alloy) has been increased. The dynamic characteristic analysis of SMA is necessary for actuator application and many common researches report the material characteristics of SMA sufficiently. However, the research of dynamic characteristics is very deficient. In this paper, the helical spring is fabricated with NiTi SMA wire of high resistivity The force, response speed, temperature, and displacement are measured by digital force gauge, infrared thermometer, and laser displacement sensor so that the dynamic characteristics of this SMA actuator is analyzed.

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