• Title/Summary/Keyword: Spread carbon fiber

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Effect of Fabricating Temperature on the Mechanical Properties of Spread Carbon Fiber Fabric Composites (스프레드 탄소섬유 직물 복합재료의 성형온도에 따른 기계적 특성에 관한 연구)

  • Eun, Jong Hyun;Gwak, Jae Won;Kim, Ki Jung;Kim, Min Seong;Sung, Sun Min;Choi, Bo Kyoung;Kim, Dong Hyun;Lee, Joon Seok
    • Composites Research
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    • v.33 no.3
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    • pp.161-168
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    • 2020
  • In this paper, we have studied the mechanical properties of thermoplastic carbon fiber fabric composites with spread technology and compression molding temperature were investigated. Carbon fiber reinforcement composites were fabricated using commercial carbon fiber fabrics and spread carbon fiber fabrics. Mechanical properties of the commercial carbon fiber composites (CCFC) and spread carbon fiber composites (SCFC) according to compression molding temperatures were investigated. Thermal properties of the polypropylene film were examined by rheometer, differential scanning calorimetry, thermal gravimetric analysis. Tensile, flexural and Inter-laminar shear test. Commercial carbon fiber reinforcement composites and spread carbon fiber composites were fabricated at 200~240℃ above the melting temperature of the polypropylene film. Impregnation properties according to compression molding temperature of the polypropylene film were investigated by scanning electron microscopy. As a result, as the compression molding temperature was increased, the viscosity of the polypropylene film was decreased. The mechanical properties of the compression molding temperature of 230℃ spread carbon fiber composite was superior.

Carbon Fiber Tow Spreading Technology and Mechanical Properties of Laminate Composites (탄소섬유 펼침 기술 및 이를 적용한 적층 복합재료의 기계적 특성)

  • Park, Sung Min;Kim, Myung Soon;Choi, Yoon Sung;Lee, Eun Soo;Yoo, Ho Wook;Chon, Jin Sung
    • Composites Research
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    • v.28 no.5
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    • pp.249-253
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    • 2015
  • This paper reports a study on a method for achieving lightweight thermoplastic laminate composites referred to as tow spreading technology. Thickness of an unspread 12 K carbon fiber tow is reduced by increasing the tow width from 7 mm to 20 mm. The polypropylene (PP) film was used to stabilize and impregnate the spread tow, covering it into a partially consolidated prepreg: 12 K carbon fiber spread tow/PP. Laminates were fabricated from the spread tow prepreg and control laminate composites were produced from unspread tow prepreg consisting of 12 K carbon fiber and PP. The void content, tensile and flexural properties of the composite laminates were investigated. Consequently, the spread tow laminate composite exhibited lower void content and improved mechanical properties.

Fabrication of Carbon Fiber/Aluminum Preforms using Cylindrical Sputtering System (원통형 스퍼터링 장치를 이용한 탄소섬유/알루미늄 프리폼의 제작)

  • Kim, Y.C.;Han, C.S.
    • Journal of the Korean Society for Heat Treatment
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    • v.26 no.2
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    • pp.66-71
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    • 2013
  • The purpose of this study is to prepare a high-strength Fiberglass Reinforced Metal (FRM). Aluminum covering over carbon fibers (CF) was made to increase their wettability to molten aluminum. A cylindrical sputtering apparatus was used for the covering. One tow of carbon fibers was placed along the central axis of the cylindrical target. Aluminum was uniformly coated around the carbon fiber tow. But in case of CF without sizing treatment, aluminum spread into the inside of the tow. Preforms of carbon fiber/aluminum composite were made by impregnating carbon fiber with molten aluminum. Contact angle of molten aluminum to the aluminum-coated carbon fiber was about $30^{\circ}$. The fractured section of preform was observed by SEM, which showed that molten aluminum wetted the outer part of the tow well but had not penetrated into the center, and that adhesion between CF and aluminum matrix was in good condition.

An Experimental Study of Reinforced Concrete Columns Strengthened by Carbon Fiber Sheet (탄소섬유시트를 이용하여 보강된 철근콘크리트 기둥의 구조성능에 관한 실험연구)

  • Park, Jung-Woo;Lee, Kyoung-Hun;Hong, Won-Kee;Kim, Hee-Cheul
    • Proceedings of the Earthquake Engineering Society of Korea Conference
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    • 2006.03a
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    • pp.159-167
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    • 2006
  • Every structure has the expected life span of its own and it has to be rebuilt. New buildings were preferred and put value a quantitative spread of apartment houses because of the rapid growth of national economy. Therefore, the apartment houses were not taken into consideration about maintenances. Carbon fiber sheet is widely used to strengthen old structural members but it is very rarely applied to a construction field for apartment houses. The purpose of this study is to develop effective strengthening methods for reinforced concrete columns using carbon fiber sheets. Eight reinforced concrete column specimens confined by carbon fiber sheet of uniaxial direction were tested using 10,000kN universal testing machine (UTM).

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Formation of Isotropic Carbon Matrix in Carbon/Carbon Composites Derived from Pitch

  • Ahn, Chong-Jin;Park, In-Seo;Joo, Hyeok-Jong
    • Carbon letters
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    • v.11 no.4
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    • pp.304-310
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    • 2010
  • To manufacture a carbon/carbon composite the coal tar pitch was used as the matrix precursor and the PAN (polyacrylonitrile)-based carbon fiber was used as the reinforcing material to weave 3-directional preform. For pressure carbonization HIP equipment was used to produce a maximum temperature of $1000^{\circ}C$ and a maximum pressure of 100 MPa. The carbonization was induced by altering the dwell temperature between $250^{\circ}C$ and $420^{\circ}C$, which is an ideal temperature for the moderate growth of the mesophase nucleus that forms within the molten pitch during the pressure carbonization process. The application of high pressure during the carbonization process inhibits the mesophase growth and leads to the formation of spherical carbon particles that are approximately 30 nm in size. Most particles were spherical, but some particles were irregularly shaped. The spread of the carbon particles was larger on the surface of the carbon fiber than in the interior of the matrix pocket.

Evaluation of Process Performance and Mechanical Properties according to Process Variables of Pneumatic Carbon Fiber Tow Spreading (공기에 의한 탄소섬유 스프레딩 공정 변수에 따른 프로세스 성능 및 기계적 물성 평가)

  • Roh, Jeong-U;Baek, Un-Gyeong;Roh, Jae-Seung;Nam, Gibeop
    • Composites Research
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    • v.33 no.6
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    • pp.390-394
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    • 2020
  • The carbon fiber has been damaged via tow spreading process for carbon fiber spread tow. The fiber damage is caused by friction between equipment and fibers or between fibers and fibers in the process of spreading. As a result, mechanical properties are decreased due to differences in process via material and equipment condition. Therefore, minimizing fiber damage have to be considered in the process. In this study, the change in carbon fiber pneumatic spreading process was observed by according to the filament count, sizing content of carbon fiber and process variables in spreading equipment (fiber tension at the beginning, air temperature in spreading zone, vacuum pressure in spreading zone). Tensile strength was evaluated using samples prepared under optimal conditions for each of the carbon fiber varieties, and mechanical properties were reduced due to damage on the carbon fiber.

Inactivation and Filtration of Bioaerosols Using Carbon Fiber Ionizer Assisted Activated Carbon Fiber Filter (탄소섬유 이오나이저를 적용한 활성탄소섬유 필터의 바이오에어로졸 항균 및 집진 성능평가)

  • Kim, Doo Young;Park, Jae Hong;Hwang, Jungho
    • Particle and aerosol research
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    • v.6 no.4
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    • pp.185-192
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    • 2010
  • This paper reports that the installation of a carbon fiber ionizer in front of an activated carbon fiber(ACF) filter enhanced the antibacterial efficiency. In addition, the effect of the ionizer on the filtration of bioaerosols is reported. Negative air ions from the ionizer were used as antibacterial agent. The test bacteria(Escherichia coli) were aerosolized using an atomizer and were deposited on the ACF filter media for 10 minutes. E. coli deposited on the filter were exposed to negative air ions for 0, 1, 5 and 10 minutes. Then they were separated from the ACF filter by shaking incubation with nutrient broth for 4 hours. The separated E. coli were spread on nutrient agar plates and incubated at $37^{\circ}C$ for 1~3 days. The antibacterial efficiency of E. coli was measured using a colony counting method. The antibacterial efficiencies of E. coli exposed to negative air ions for 1, 5 and 10 minutes were 14%, 48% and 71%, respectively. The filtration efficiency was evaluated by measuring the number concentration of bioaerosols at the upstream and downstream of the filter media. The increase of filtration efficiency by air ions was 14%, that is similar to the 17% filtration efficiency by none air ions. The ozone concentration was below the detection limit (under 0.01ppm) when the carbon fiber ionizers were on.

The Electromagnetic Shield Properties of 600V class Low Voltage Cable Using Carbon Fiber (탄소섬유를 이용한 600V 이하 저압 케이블의 전자파 차폐특성)

  • Kim, Young-Seok;Kim, Taek-Hee;Kim, Chong-Min;Shong, Kil-Mok;Kim, Ji-Yeon;Kim, Won-Seok;Kwag, Dong-Soon
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.66 no.1
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    • pp.243-248
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    • 2017
  • This study used general carbon fibers(CF), which can be utilized for a low voltage cable screen, as well as metal-coated carbon fibers(MCF) to make cables and analyzed the properties of electromagnetic effectiveness. Both braid CF and MCF cables with 3,000 strands, 16 spindles, and braid density of 90% or over were adopted. The tape-type MCF specimens were spread into a tape(width: 15mm) using a hot melt to make a cable. The shield effectiveness was measured up to the 1GHz range in accordance with IEC 62153-4-6; braid shielded cables featured a superior shielding effect at 63dB than tape-type shielded cables. That was because the tape-type shielded cable has relatively more gaps and holes between carbon fibers than the braid type, resulting in a more inflow or emission of electromagnetic waves. In the case of braid cables, the characteristics of their electromagnetic waves were enhanced, with higher spindles and higher conductivity of carbon fibers. The shield effectiveness of the MCF shielded cable, however, was lower than that of tin-coated one.

Experimental Study on the Improvement of Flexural Strength In Slim Multi-Layer Printed Circuit Boards (Slim Multi-Layer Printed Circuit Boards 의 굽힘 강도 개선에 관한 실험적 연구)

  • Kim, Sang-Mok;Ku, Tae-Wan;Song, Woo-Jin;Kang, Beom-Soo
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.321-325
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    • 2007
  • Recently, demands on thin multi-layer printed circuit boards(PCB) have been rapidly increased with broad spread of personal portable digital appliances such as multi-media. In case of mobile phone, however, the fact that PCBs have low flexural strength might cause defects. The purpose of this study is to improve the flexural strength by substituting the well-known GFRP(glass fiber reinforced plastic) for CFRP(carbon fiber reinforced plastic). Firstly, finite element simulation was carried out using ABAQUS to find out a unique CFRP layer that has a role to sustain the applied forces mainly in PCB. Secondly, three point bending tests were conducted with the newly designed CFRP PCB model to verify the improvement of the flexural strength. Consequently, it is shown that PCB layered with the CFRP on both outer sides of the board can be used to improve the flexural strength effectively.

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KSR-III 복합재 가압탱크의 설계 및 제작

  • Kong, Cheol-Won;Yoon, Chong-Hoon;Jang, Young-Soon;Yi, Yeong-Moo
    • Aerospace Engineering and Technology
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    • v.2 no.2
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    • pp.124-132
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    • 2003
  • This paper described the structural design and the fabrication procedure of KSR-III composite pressure tank. The type of the composite pressure tank was COPV(Composite Overwrapped Pressure Vessel). A non-load sharing liner was made of aluminum 6061-0 and the liner provided a helium gas seal. The composite pressure tank was winded using T700 carbon/epoxy on the liner. Because the aluminum liner was thin, multiple cure cycles were applied to the filament winding technique. The multiple cure cycles prevented the liner-cylinder from losing a circular shape. A fitting force at the metallic boss was spread to the carbon fiber by a boss ring. The boss ring also prevented a local deformation at the boss part.

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