• 제목/요약/키워드: Spray drying method

검색결과 132건 처리시간 0.027초

분무건조법에 의한 용사용 원적외선 세라믹/AI 복합분말제조 및 용사층의 특성 (Fabrication of Far-Infrared Ceramic/AI Composite Powders by Spray Drying Method and Characteristics of the Plasma Sprayed Coating Layer)

  • 홍성준;김병희;민재웅;송병길;노재승;서동수
    • 한국재료학회지
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    • 제9권12호
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    • pp.1205-1210
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    • 1999
  • 분무건조법으로 용사용 원적외선 세라믹/알루미늄 복합분말을 제조하여 플라즈마 용사법으로 알루미늄 모재에 용사한 후, 미세구조, 결정상, 열충격저항성 그리고 분광복사율을 조사하였다. 분무건조된 복합분말의 입형은 구형으로 34~105${\mu}m $. 영역에서 높은 복사율을 보였다. 그러나 알루미늄 첨가량이 증가할수록 원적외선 방사특성은 감소하였다. 결과적으로 용사법으로 원적외선 방사특성의 큰 손실 없이 방사체를 제조하기 위해서는 20~30%wt%Al를 첨가하여 복합분말을 제조하는 것이 가장 효율적이라고 판단된다.

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분무건조 및 대기 플라즈마 용사에 의한 탄화규소 세라믹스용 내환경 코팅재의 제조 및 평가 (Fabrication and Characterization of Environmental Barrier Coatings by Spray Drying and Atmospheric Plasma Spraying for Protection of Silicon Carbide Ceramics)

  • 풍범걸;문흥수;곽찬원;박지연;이기성
    • 한국세라믹학회지
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    • 제51권5호
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    • pp.481-486
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    • 2014
  • Environmental barrier coatings (EBCs) are used to protect SiC-based ceramics or composites from oxidation and corrosion due to reaction with oxygen and water vapour at high temperatures above $1000^{\circ}C$. Mullite ceramics have been studied for environmental barrier coatings for Si-based ceramics. More recently, rare earth silicate ceramics have been identified as more water vapour-resistant materials than mullite for environmental barrier coatings. In this study, we fabricate mullite and yttrium silicate ceramics by an atmospheric plasma spray coating method using spherical granules fabricated by spray drying. As a result, EBCs with thicknesses in the range of $200-300{\mu}m$ are successfully fabricated without any macroscopic cracks or interfacial delamination. Phase and microstructure analysis are conducted, and the basic mechanical properties, such as hardness and indentation load-displacement curves are evaluated.

분무 건조 방식으로 제조한 에프로살탄 고체분산체 제조 및 특성 분석 (Preparation and Characterization of Solid Dispersions of Eprosartan Using Spray Drying Method)

  • 황준석;김소희;조선행;허강무
    • 폴리머
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    • 제37권4호
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    • pp.442-448
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    • 2013
  • 본 연구에서는 분무건조방법을 이용하여 고혈압 치료제로 사용되고 있는 난용성 약물인 에프로살탄의 고체분산체 제형을 다양한 조성 하에서 제조 및 평가하고, 효과적인 약물의 용해도 향상을 위한 제조 조건을 최적화하였다. 친수성 고분자 기제로 hydroxylpropylcellulose(HPC)와 poly(vinyl pyrrolidone)(PVP)를 사용하였고, 고분자 계면활성제로 poloxamer 407을 첨가하여 약물과 고분자의 다양한 조성비를 갖는 고체분산체를 제조한 후, 물리화학적 특성을 비교 평가하였다. 친수성 고분자의 조성비 증가와 함께 약물 결정성이 감소되었으며, HPC보다는 PVP가 약물과의 우수한 상용성을 바탕으로 결정화도 감소와 용출거동 개선 효과가 상대적으로 우수하였다. 친수성 고분자로 PVP를 사용한 경우 약물의 결정성이 대부분 사라져 고체분산체 내 대부분의 약물 분자들이 무정형으로 분산되어 있으며 약물의 용출률이 에프로살탄 대비 3~7배 이상 향상되었다.

분무건조법에 의한 높은 내마모성 아연계 탈황제를 제조하기 위한 슬러리의 pH와 점도에의 영향 (Effect of Slurry on the pH and Viscosity for the Preparation of High Attrition Resistance Zinc-based Desulfurization Sorbents by Spray Drying Method)

  • 권병찬;박노국;한기보;류시옥;이태진
    • 청정기술
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    • 제12권4호
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    • pp.232-237
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    • 2006
  • 본 연구에서는 분무건조법으로 유동층용 아연계 탈황제를 제조하는 과정에서, 슬러리의 pH와 점도가 성형된 탈황제의 내마모성에 미치는 영향이 조사되었다. 아연계 탈황제의 내마모성을 개선하기 위하여 무기성 결합제로 알루미나 졸이 사용되었으며 슬러리에 들어있는 무기 결합제의 효과적인 분산을 위하여 슬러리의 pH가 조절되었다. 슬러리의 pH가 높아 알칼리성인 경우 알루미나 졸이 겔 상태로 변하여 슬러리의 점도가 높아지며 성형된 탈황제의 내마모성이 저하 되었다. 본 연구의 실험결과, 슬러리의 pH가 6으로 조절되어 성형된 탈황제가 가장 좋은 내마모성을 나타내었다. 또한 슬러리의 점도에 따라 성형된 탈황제의 밀도와 표면적 그리고 기공도가 달라졌으며, 이로부터 탈황제의 마모 특성이 결정됨을 알 수 있었다. 성형된 탈황제의 내마모성은 밀도가 높고, 표면적과 기공도가 낮을수록 높아지는 것으로 나타났으며, 최적 점도범위는 약 400-550 cP 정도였다.

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이프리플라본 고체분산체의 생체이용률에 미치는 폴리비닐피롤리돈의 분자량 및 혼합비율의 영향 (Effect of Molecular Weights and Mixture Ratios of Polyvinylpyrrolidone on the Bioavailability of Ipriflavone Solid Dispersion)

  • 정제교;강길선;이종문;신호철;이해방
    • Journal of Pharmaceutical Investigation
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    • 제30권4호
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    • pp.235-239
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    • 2000
  • Ipriflavone (3-phenyl-7-isopropoxy-4H-1-benzopyran-4-one, IP) is a well-known antiosteoporotic drug with poor bioavailability. In the previous study, we reported that the IP formulation prepared by spray-drying method with polyvinylpyrrolidone (PVP) (SIP) was very effective in improving the bioavailability of IP. In this study, we examined the effects of molecular weight and mixture ratios of PVP to IP on the systemic absorption of IP following oral administration of SIP at a dose of 50 mg/kg to rats. In the effect of molecular weight, the Cmax of spray-dried IP with PVP K30 (SIP-K30) was significantly higher than those of spray-dried IP with PVP 360 (SIP-360), spray-dried IP with PVP K90 (SIP-K90), and spray-dried IP with PVP K17 (SIP-K17) (p<0.05). The AUC of SIP-K30 was about 2, 3, and 5.5 times higher than those of SIP-360, SIP-K90, and SIP-K17, respectively. The AUC value of SIP-K30 was significantly greater than those of SIP-K17 and SIP-K90 (p<0.05) except for SIP-360. In the ratio of PVP K30 to drug, the $C_{max}$ and the AUC value of 3 : 7 IP-PVP solid dispersion were similar to those of 5 : 5 IP-PVP and significantly higher than those of the other solid dispersions (p<0.05). It was concluded that the spray-dried IP with PVP K30 at the ratio of 3:7 (w/w) was the best formulation for improving the bioavailability of IP.

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제제헝태에 따른 이프리플라본의 생체이용률 비교 (Comparative Bioavailability of Ipriflavone by Pharmaceutical Preparation Types)

  • 정제교;강길선;이종문;신호철;이해방
    • Journal of Pharmaceutical Investigation
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    • 제30권1호
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    • pp.21-26
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    • 2000
  • Bioavailability of ipriflavone (3-phenyl-7-isopropoxy-4H-I-benzopyran-4-one, IP), an antiosteoporotic drug with poor water-solubility, was studied for various types of pharmaceutical preparation in SD rats. The IP preparation types included (1) intact IP, (2) freezer milled IP (FIP), (3) freezer milled IP physically mixed with freezer milled poly-N-vinylpyrrolidone (PVP) (FIP+FPVP) and (4) spray-dried IP with PVP (SIP). Upon oral administration, SIP showed significantly higher absorption and elimination half-lives and the lag time $(t_{lag})$ than those of FIP+FPVP (approximately 2-fold). These results may be due to a sustained releasing effect of IP in the gastrointestinal tract by spray-drying with PVP. The $C_{max}$ of SIP was about 2 and 10 times higher than those of FIP+FPVP and FIP, respectively. The AUC of SIP was about 6 times higher than that of FIP+FPVP and 60 times that of FIP. Scanning electron microscopy (SEM) showed that SIP consisted of the finest particle size and minimal aggregation than other IP preparations. It is concluded that the IP formula prepared by the spray-drying method with PVP is the most effective approach to the improvement of bioavailability of IP.

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두충의 건조법별 지표성분 및 항염증 활성 비교 (Comparison of Index Compound Content and Anti-inflammatory Activity of Eucommiae Cortex by Various Drying Methods)

  • 도호정;이진호;하인혁;정화진;이재웅;김민정;김은지;이인희
    • 한방재활의학과학회지
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    • 제27권1호
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    • pp.19-25
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    • 2017
  • Objectives Eucommiae cortex is one of the frequently used herbs for musculoskeletal disorders, with well-known anti-inflammatory effect. Meanwhile, powdered form of herbal drugs is more advantageous than decoction form, in that storing and taking is more convenient. Thus, the authors aimed to investigate whether the drying method affects the index compound level and anti-inflammatory effect of eucommiae cortex water extract. Methods Eucommiae cortex was extracted in distilled water at $100^{\circ}C$ for 3 hours, filtered, and then evaporated under vacuum. One half of the sample was freeze-dried at $-80^{\circ}C$. Another half of the sample was added with dextrin and then spray-dried at $180^{\circ}C$. To assess the possible change in index compound content, pinoresinol diglucoside was selected as the index marker. The content level of the index compound in various extract sample was quantified through high performance liquid chromatography. In addition, iNOS assay in LPS-induced RAW 264.7 cells was adopted to determine the anti-inflammatory effect of various extract samples. Furthermore, MTT assay was performed to confirm that the result of iNOS assay was not due to cytotoxicity. Results There was no significance difference in index compound content between extract samples obtained through two different drying methods. Anti-inflammatory activity of extract samples were similar at the matching concentration, regardless of the drying methods. Extract samples did not show any significant cytotoxicity. Conclusions Extract samples of eucommiae cortex were obtained through freeze-drying and spray-drying. Neither change in index compound content nor difference in anti-inflammatory activity was observed between drying methods.

균일한 Hydroxyapatite Sphere 제조 및 특성분석 (Preparation and Characterization of Homogeneous Hydroxyapatite Sphere)

  • 이강혁;신동근;권우택;김형순;김희래;김영희;김수룡
    • 한국세라믹학회지
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    • 제51권3호
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    • pp.145-149
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    • 2014
  • A hydroxyapatite microsphere was prepared using a spray-drying method. The change in the shape as a function of the slurry concentration and the change in the degree of shrinkage according to the heat-treatment temperatures were observed. To obtain biomaterials with improved bio-stability, $CaHPO_4{\cdot}2H_2O$ and $Ca(OH)_2$ were mixed at a ratio of 6 : 4 and then ball-milled to synthesize hydroxyapatite. The hydroxyapatite microsphere was prepared using 30 wt% ~ 80 wt% hydroxyapatite slurry by a spray-drying method. For concentrations lower than 50 wt% or higher than 80 wt%, doughnut-shaped microspheres were produced. However, perfect microspheres were produced when using slurry concentrations of 50 wt% ~ 70 wt%. A dense microstructure was observed after a heat treatment at temperatures higher than $1100^{\circ}C$ and the size was reduced by 24.3% at these temperatures.

Introducing an Efficient and Eco-Friendly Spray-Drying Process for the Synthesis of NCM Precursor for Lithium-ion Batteries

  • Hye-Jin Park;Seong-Ju Sim;Bong-Soo Jin;Hyun-Soo Kim
    • Journal of Electrochemical Science and Technology
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    • 제15권1호
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    • pp.168-177
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    • 2024
  • Ni-rich cathode is one of the promising candidates for high-energy lithium-ion battery applications. Due to its specific capacity, easy industrialization, and good circulation ability, Ni-rich cathode materials have been widely used for lithium-ion batteries. However, due to the limitation of the co-precipitation method, including sewage pollution, and the instability of the long production cycles, developing a new efficient and environmentally friendly synthetic approach is critical. In this study, the Ni0.91Co0.06Mn0.03CO3 precursor powder was successfully synthesized by an efficient spray-drying method using carbonate compounds as a raw material. This Ni0.91Co0.06Mn0.03CO3 precursor was calcined by mixing with LiOH·H2O (5 wt% excess) at 480℃ for 5 hours and then sintered at two different temperatures (780℃/800℃) for 15 hours under an oxygen atmosphere to complete the cathode active material preparation, which is a key component of lithium-ion batteries. As a result, LiNi0.91Co0.06Mn0.03O2 cathode active material powders were obtained successfully via a simple sintering process on the Ni0.91Co0.06Mn0.03CO3 precursor powder. Furthermore, the obtained LiNi0.91Co0.06Mn0.03O2 cathode active material powders were characterized. Overall, the material sintered at 780℃ shows superior electrochemical performance by delivering a discharge capacity of 190.76 mAh/g at 1st cycle (0.1 C) and excellent capacity retention of 66.80% even after 50 cycles.