• Title/Summary/Keyword: Spray distance

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A Simple Paint Thickness Estimation Model in Shipyard Spray Painting

  • Geun-Wan, Kim;Seung-Hun, Lee;Yung-Keun, Kwon
    • Journal of the Korea Society of Computer and Information
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    • v.28 no.2
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    • pp.209-216
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    • 2023
  • This paper aims to develop a model to estimate the paint thickness in a shipyard spray painting according to changes of spraying distance and speed. We acquired the experimental datasets of five different conditions with respect to the spraying distance and speed using a painting robot. In addition, we applied a preprocessing step to handle noises which might be caused by various reasons such as a nozzle damage. Our method is to transform a thickness function of a specified spraying distance and speed into another function of an unknown spraying and speed. We observed that the proposed method shows more stable and more accurate predictions compared with an artificial neural network-based approach.

A Study on the Distribution of Cylindrical Disk Spray by a Impinging Disk (충돌판에 의한 원판형 분무의 공간분포에 관한 실험적 연구)

  • 차건종;김덕줄
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.1
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    • pp.251-262
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    • 1995
  • The goal of this study is to provide fundamental information on the design of a new diesel injector system. The cylindrical disk spray was made by an impinging disk insited below the exit of air-assist atomizor. The disintegration processes on a twin-fluid atomization by air-assist atomizor were investigated. Liquid jet was disintegrated at the condition that wavelength was equal and longer than the circumference of the liquid jet, .lambda. .geq. .pi.do. However, the wavelength and the diameter of the liquid jet were decreased according to the increasing of air velocity. The relative density distribution of droplets and pattern of spray by impinging disk were investigated with a C-CCD. Optimum design conditions for cylindrical disk spray were also achieved. The pattern of cylindrical spray can classified according to the size of the disk and the distance from the nozzle tip to the disk. When the space of the disk and the nozzle tip was narrow and the diameter of the disk was larger than that of the air orifice of the nozzle exit, the good distribution of spray could be achieved. When the air flowrate was constant, the spray width was decreased according to the increasing of the liquid flowrate. When the liquid flowrate was constant, the spray width was decreased according to the increasing of the air flowrate.

Effect of Internal Geometry and Swirler Vane Angle of Nozzle on Spray Characteristics with Distance from Nozzle Tip (노즐의 내부형상 및 스월러 베인각의 변화가 선단거리에 따른 분무특성에 미치는 영향)

  • Jeong, H.C.;Choi, G.M.;Kim, D.J.
    • Journal of ILASS-Korea
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    • v.10 no.4
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    • pp.1-7
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    • 2005
  • The purpose of this study is to investigate the effect of swirler vane angle and the aspect ratio of swirl chamber of nozzle on the characteristics of single spray. The characteristics of sprat's have been investigated by measuring the spray angle, droplet size and velocity Visualization of spray was conducted to obtain the spray angle and breakup process. The spray characteristics such as droplet size and velocity were measured by Phase Doppler Anemometry(PDA). It was found that the spray angle was increased with increasing the swirler angle. For both sprays, the axial velocity and SMD were decreased with increasing the swirler vane angle. It was also shown that the axial velocity and SMD were decreased with increasing the aspect ratio of swirl chamber The effect of vane angle un the spray characteristics was greater than the aspect ratio of swirl chamber for single spray.

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A Study on the Injection Characteristics of Biodiesel Fuels Injected through Common-rail Injection System (커먼레일식 분사시스템에서 바이오디젤연료의 분사특성에 관한 연구)

  • Seo, Young-Taek;Suh, Hyun-Kyu;Lee, Chang-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.5
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    • pp.97-104
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    • 2007
  • The object of this work is to analyze the macroscopic spray performance and atomization characteristics between diesel and biodiesel fuels. In this study, the effects of mixture ratios of biodiesel fuel on the spray tip penetration, fuel injection rate, spray cone angle, and the atomization characteristics such as droplet size, droplets distribution, and spray arrival time according to the axial distance were investigated at various injection parameters. It is revealed that the injection rate is more affected by injection pressure than mixture ratio. And, the spray development process is closely matched between diesel and biodiesel fuels. However, the droplet atomization characteristics of biodiesel shows deteriorated results as the mixture ratio of biodiesel increased because of the high viscosity and density.

An Experimental Study on Structure of Air-assist Spray with Air Entrainment (공기유입을 고려한 2유체 분무의 구조에 관한 실험적 연구)

  • Chae, H.C.;Kim, D.I.;Oh, S.H.
    • Journal of ILASS-Korea
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    • v.6 no.1
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    • pp.9-17
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    • 2001
  • The effect of air entrainment in twin-fluid spray structure is investigated experimentally by varing the amount of itemizing air. The air entrainment is expected to affect on droplet size and velocity, droplet number density, turbulent kinetic energy and vorticity. PDA(Phase Doppler Anemometer) and PIV(Particle Image Velocimetry) system are used to measure those important factors in analyzing spray structure. The results show that spray structure consists of three distinctive regions ; the atomizing region near nozzle, characterizing strong convective effect, the central core region where droplets are accelerated, and the spray sheath region where droplets are decelerated due to air entrainment. The local air entrainment rate is largest near nozzle, characterizing strong turbulent kinetic energy and vorticity but deceases along axial distance.

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Variation of Mechanical Properties with Powder Spraying Conditions in Mo and Co Alloy (Mo 및 Co계 분말의 용사조건에 따른 기계적 특성 변화)

  • 하국현
    • Journal of Powder Materials
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    • v.2 no.3
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    • pp.201-207
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    • 1995
  • In general, the characteristics of plasma spray coating are strongly dependent on process conditions. In this paper, Mo and Co alloy coating layers were made by plasma spraying with different spray parameters and characterized using X-ray diffraction, scanning electron microscopy(SEM), hardnass test, and wear test. It was found that the coating characteristics were mainly affected by phase composition of the powder, spray distance, arc current, and gas flow rate.

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Comparison of Spray Angles of Multihole Port Fuel Gasoline Injector with Different Measuring Methods (측정방법에 따른 흡기포트 분사식 다공 가솔린인젝터의 분무각 비교)

  • Kim, J.H.;Rhim, J.H.;No, S.Y.;Moon, B.S.
    • Journal of ILASS-Korea
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    • v.5 no.3
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    • pp.17-26
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    • 2000
  • The main parameter commonly used to evaluate spray distribution is spray angle. Spray angle is important because it influences the axial and radial distribution of the fuel. Spray angles were measured and compared for the two non-air assisted injectors such as 2hole-2stream 4hole-1stream injectors used for port fuel injection gasoline engines with n-heptane as a fuel by three different measuring techniques, i.e., digital image processing, shadowgraphy, and spray patternator, respectively. Fuel was injected with the injection pressures of 0.2-0.35 MPa into the room temperature and atmospheric pressure environment. In digital image processing approach, the selection of the transmittance level is critical to obtain the edge of spray and hence to measure the spray angle. From the measurement results by the shadowgraphy technique, it is dear that the spray angle is varied during the spray injection period. The measurement results from spray patternator show that the different spray angles exist in different region. Spray angle increases with the increase in the injection pressure. it is suggested that the spray angle and stream separated angle should be specified when spray is characterized for 2hole-2stream injector, because spray angle is much different though stream separated angle is same. It was also considerably affected by the measurement techniques introduced in this experimental work. However, the optimal axial distance for measuring the spray angle seems to be at least 60-80 mm from the injector tip for two non-air assisted injectors.

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Effect of Injection Pressure of Water-in-Oil Emulsified Fuel on the Combustion Characteristics (유화연료의 분사압력이 연소특성에 미치는 영향)

  • Hwang, S.H.;Bae, H.H.;Kim, D.J.
    • Journal of ILASS-Korea
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    • v.8 no.2
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    • pp.38-45
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    • 2003
  • This study was carried on the combustion characteristics of a pure light oil and emulsified fuels at high-pressure injection in a spray combustion installation, The volume fractions of water in an emulsion were varied up to 30% and the injection pressures were 7.5, 100, 200, and $300kg_f/cm^2$. The concentrations of NOx and the average temperatures of flame were measured. And Images of OH radical using ICCD camera and instantaneous schlieren photography of flames were photographed. It was found that the temperature distribution of axial distance in the emulsified fuels was increased in the upstream and decreased in the down stream. The temperature distribution of radial distance was high at the peripheral regions of the spray in the upstream and at the central regions of spray in the downstream, The intensity of OH radical was denser at the water content 10% than at the pure light oil over the injection pressure $200kg_f/cm^2$.

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Unsteady Intermittent Spray Characteristics of PEI Gasoline Injector (PEI용 가솔린 인젝터의 비정상 간헐 분무 특성)

  • Kim Beomjun;Lee Jaiho;Cho Daejin;Yoon Suckju
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.5
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    • pp.64-74
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    • 2005
  • The effect of fuel injection spray on engine performance has been known as one of the major concerns for improving fuel economy and reducing emissions. In general, reducing the spray droplet size could prevent HC emission in gasoline engine. As far as PFI gasoline engine is concerned, the mixture of air and fuel may not be uniform under a certain condition, because breakup and production of spray droplets are made in a short distance between the fuel injector and intake valve. This study, by constituting PFI gasoline spray system, was performed to study the transient spray characteristics and dynamic behavior of droplets from two-holes two-sprays type injector used in DOHC gasoline engine. Mean droplet size and optical concentration in accordance with various conditions were measured by LDPA and CCD camera. Through this study, the variation of drop size and optical concentration could be used for understanding the behavior of unsteady spray was declared and the existing the small droplets between each pulse spray could be estimated caused to the development of wall film was conformed.

Effects of Fuel-Injection Pressure on the Spray Breakup Characteristics in Small LRE Injector (소형 액체로켓엔진 인젝터의 분무 분열특성에 대한 연료분사압력의 영향)

  • Jung, Hun;Kim, Sung-Cho;Park, Jeong;Kim, Jeong-Soo
    • Journal of the Korean Society of Propulsion Engineers
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    • v.11 no.3
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    • pp.50-57
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    • 2007
  • Spray characteristics of an injector in a small liquid rocket engine (LRE) is characterized by Particle Image Velocimetry (PIV) and Dual-mode Phase Doppler Anemometry (DPDA). Instantaneous plane images captured by PIV are examined for the qualitative prediction of spray breakup with the setup of evaluation technique for effect of spray angles on injector performance. DPDA is also applied in order to quantify the average velocity, turbulent intensity, SMD, and number density of spray droplets along the spray stream distance leading to precise observation of spray atomization behavior. An objective of the study is the derivation of design parameters of new injectors and the establishment of performance criteria through the clear understanding of spray characteristics.