• Title/Summary/Keyword: Spray distance

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A Study on the Interaction Effect Between Spray Fan Formed by Gas/Liquid Swirl Injector (기체/액체를 사용하는 Swirl 인젝터의 간섭효과에 관한 연구)

  • Joung, Rae-Hyuck;Kim, Yoo;Cha, Young-Ran;Park, Joung-Bae;Park, Uoo-Dong
    • Journal of the Korean Society of Propulsion Engineers
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    • v.1 no.1
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    • pp.1-7
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    • 1997
  • Experimental study was carried out to investigate the interaction effect between spray fan formed by gas/liquid swirl injector. Test variables were supply pressure and injector distance. Water and air were the simulant for the experiment. For water supply only; Collected water mass was concentrated at the lower part of the two spray fan, but this effect was reduced with increasing supply pressure. Both air and water supply1; Collected water mass was again concentrated at the lower part of the impingement point, but this effect was reduced when air/water supply pressure ratio was increased.

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A Study on the Spray Behavior of Air-Assist Type Gasoline Fuel Injector in Intake Port (공기보조형 가솔린 연료분사기의 흡기포트내 연료분무 거동에 관한 연구)

  • Rho, Byung-Joon;Kang, Shin-Jae;Kim, Won-Tae
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.23 no.1
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    • pp.92-103
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    • 1999
  • The fuel spray behavior in the intake port of an electronic control port irijection gasoline engine has a strong influence on engine performance, exhaust emission and fuel consumption. Thus, in this study, fuel spray behavior and flow characteristics of the air assist gasoline spray injected into a suction flow in a simulated rectangular intake port have boon investigated. Macro-behavior of spray characteristics was investigated by means of visualization and the measurements of SMD and velocity were made by PDPA. For analysis the flow field with droplets size, droplets are classified five droplets size groups. As a result, the normal distance of suction flow increasing, the relatively large droplets distribution and SMD increase because small droplets easily follow suction flow. Near impinging wail, after impinging against the wall, secondary atomized small droplets of D < $30{\mu}m$ bound from the wall. And the increasement of suction flow progress to the large droplets of D > $100{\mu}m$ distribution. Therefore, SMD are apparently increased near impinging wall, Z/d = 9.0.

The Prediction of Etching Characteristics Using Spray Characteristics in Etching Process of Lead-Frame (Lead-Frame 에칭공정에서 분무특성을 이용한 에칭특성의 예측)

  • Jeong Heung-Cheol;Choi Gyung-Min;Kim Duck-Jool
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.30 no.4 s.247
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    • pp.381-388
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    • 2006
  • The objective of this study is to predict the etching characteristics using spray characteristics for the optimization on the etching process of Lead-Frame. The etching characteristics such as etching factor, uniformity were investigated on the actual operating conditions. The correlation between the etching characteristics and the spray ones obtained by measurement were analyzed to simulate the etching characteristics according to actual conditions of lead-frame etching process. These conditions of lead-frame process were spray pressure, distance from nozzle tip to substrate, pipe pitch, and nozzle pitch. To improve the etching characteristics in the lead-frame process, effects of the various operating conditions should be understood in detail. The spray characteristics obtained by experiment using PDA system were simulated by the Monte-Carlo method. The etching process model was coded by Java language. It was found that simulation results generally agreed well with the measured results of etching characteristics in lead-frame etching process. The optimal operating parameters were successfully found under variable conditions.

Comparison of Dynamic Behavior of Droplet Mean Diameter with 2holes-2sprays and 4holes-2sprays Types Injector for Gasoline Engine (가솔린 엔진용 2홀 2분류와 4홀 2분류 타입 인젝터의 액적 평균 직경의 동적 거동 비교)

  • Kim, Beom-Jun;Cho, Dae-Jin;Yoon, Suck-Ju
    • Journal of ILASS-Korea
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    • v.11 no.1
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    • pp.17-23
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    • 2006
  • The influence of fuel spray characteristics on engine performance has been known as one of the major concerns to Improve fuel economy and to reduce exhaust emissions. In general, the UBHC(Unburned Hydrocarbon) emission could be reduced by decreasing the droplet size of the fuel sprays. In PFI (Port Fuel Injection) gasoline engines, the mixture of air and fuel would not be uniform under a certain condition, because the breakup and production of spray droplets are made in a short distance between the fuel injector and intake valve sheat. In this study, were investigated the transient spray characteristics and dynamic behavior of droplets from 2holes-2sprays and 4holes-2sprays type injectors used in PFI gasoline engine. Mean droplet size and optical concentration were measured by LDPA (Laser Diffraction Particle size Analyzer). The variation of droplet mean diameter and optical concentration were measured for understanding the behavior of unsteady spray.

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Numerical Study on the Effects of Spray Properties of Water Mist on the Fire Suppression Mechanism (미분무수 특성이 화재억제 메커니즘에 미치는 영향에 대한 수치해석적 연구)

  • Bae, Kang-Youl;Chung, Hee-Taeg;Kim, Hyoung-Bum
    • Journal of ILASS-Korea
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    • v.22 no.4
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    • pp.175-184
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    • 2017
  • The numerical investigation on the effects of water-mist characteristics has been carried out for the fire suppression mechanism. The FDS are used to simulate the interaction of fire plume and water mists, and program describes the fire-driven flows using LES turbulence model, the mixture fraction combustion model, the finite volume method of radiation transport for a non-scattering gray gas, and conjugate heat transfer between wall and gas flow. The numerical model is consisted of a rectangular enclosure of $L{\times}W{\times}H=1.5{\times}1.5{\times}2.0m^3$ and a water mist nozzle that be installed 1.8 m from fire pool. In the present study, the parameters of nozzle for simulation are the droplet size and the spray velocity. The droplet size influences to fire flume on fire suppression more than the spray velocity because of the effect of the terminal velocity. The optimal condition for fire suppression is that the droplet size and the spray velocity are $100{\mu}m$ and 20 m/s respectively.

Method of Setting Nozzle Intervals at the Finishing Scale Breaker

  • Park, Jong-Wook;Kim, Sung-Cho;Park, Jin-Won
    • Journal of Mechanical Science and Technology
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    • v.17 no.6
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    • pp.870-878
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    • 2003
  • The scale is removed from the strip by high pressure hydraulic descaling at the FSB (Finishing Scale Breaker). Recently, the spray height of nozzle has a trend to be shorter for the purpose of increasing the impact pressure by the high pressure water jet. Here, the nozzle intervals should be decided after considering the impact pressure and the temperature distribution on the strip. In other words, the minimum of impact pressure at the overlap of spray influences the surface grade of the strip due to scale and the overlap distance of the spray affects the temperature variation in the direction of the width of strip. In the present study, the impact pressure of the high pressure water jet is measured by the hydraulic descaling system and calculated with regard to the lead angle of 15$^{\circ}$ and the offset angle of 15$^{\circ}$, and then the temperature distribution and the temperature variation are calculated at the overlap distances of 0 mm, 10 mm, 20 mm, and 30 mm, respectively. The method of setting nozzle intervals is shown by utilizing these results.

Evaluation of the Induction and Ionized Field Charging Methods for Electrostatic Nozzles of Orchard Sprayer

  • Laryea, G.N.;No, S.Y.;Lee, D.H.
    • Agricultural and Biosystems Engineering
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    • v.3 no.1
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    • pp.29-34
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    • 2002
  • Two charging methods of electrostatic nozzle, i.e. induction and ionized field corona charging, were designed and evaluated for orchard sprayer application. An artificial (metallic) target was constructed and used in this experiment. The charge-to-mass ratio for the induction electrode was measured by using the Faraday cage. Two conventional pressure-swirl nozzles have been employed with different orifice diameters under the same experimental operating conditions. A commercial pressure-swirl nozzle with orifice diameter of 1.0 was used for the conventional spray. The diameter of the electrostatic was 0.59 mm. The experiment was carried out for individual nozzle sprays at $0^{\circ}$, $20^{\circ}$ and $50^{\circ}$ oriented angles and three nozzles, sprayed simultaneously at a distance of 1.0 and 2.0 m from the nozzle tip to the target. The nozzles were mounted on a carriage with constant speed of 1.26 km/h with a blower attached. The weighing method was employed to evaluate for the spray deposition, ground loss and estimated drift. The results show more promising for the induction charging method, especially at $20^{\circ}$oriented angle at a distance of 1.0 m from the target for a single nozzle and when all three nozzles were operated simultaneously for spray deposition. The results of the induction charging method show promising with the developed electrostatic technique.

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Injection Condition Effects of a Pintle Injector for Liquid Rocket Engines on Atomization Performances (액체로켓 핀틀 인젝터의 분사조건이 미립화 성능에 미치는 영향)

  • Son, Min;Yu, Kijeong;Koo, Jaye;Kwon, Oh Chae;Kim, Jeong Soo
    • Journal of ILASS-Korea
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    • v.20 no.2
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    • pp.114-120
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    • 2015
  • Effects of injection conditions on a pintle injector which is proper to recent liquid rocket engines requiring low cost, low weight, high efficiency and reusability were studied. The pintle injector with a typical moving pintle was used for atmospheric experiment using water and air. Injection pressures of water were considered 0.5 and 1.0 bar, 0.1 to 1.0 bar for injection pressures of air and 0.2 to 1.0 mm for pintle opening distance. Sauter mean diameters (SMD) of spray was measured at 50 mm distance from a pintle tip and SMD was treated as a representative parameter in this study. As a result, because of shape characteristics of the pintle injector, there was a transient region between the pintle opening distances of 0.6 and 0.7 mm and this region affected to mass flow rates and SMDs. Also, Reynolds numbers for gas, Weber numbers and momentum ratios were adopted as major non-dimensional paramters and the momentum ratio has strong correlation with SMD.

Properties of Plasma Sprayed $Al_2O_3/SS316$ Graded Coatings (플라즈마 용사용 $Al_2O_3/SS316$ 복합 분말 제조 및 경사 코팅충의 제조에 관한 연구)

  • 민재웅;송병길;김삼중;노재승;서동수
    • Journal of Welding and Joining
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    • v.20 no.2
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    • pp.109-115
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    • 2002
  • In the case of using high temperature by coating ceramic/metal, large stress was produced due to difference of thermal expansion coefficient between those. And then lead to delamination. In order to relaxation of the stress A1$_2$O$_3$/SS316 composite powders with $10wt.%Al_2O_3$ compositional gradient and $10wt.%Al_2O_3$ agglomerated powder were made by spray drying method. These powders were sintered to improve the strength and to be plasma sprayed in order to fabricate the FGC(functionally graded coating). The influence of gun power, working distance and Ar pressure on the microstructure of the coating layer was studied in order to optimize the plasma spray conditions. It was proven that the optimum conditions were 40kw gun power, 5cm working distance and $100ft^3/h$ Ar flow for both powders. FGC with 10 compositional steps was fabricated and the total thickness was 1.3mm. FGC was heat treated at $1100^{\circ}C$for 10hours to evaluate the heat resisting characteristics.

Wear Property of HOVF WC-CrC-Ni Coating Prepared by Optimal Coating Process (최적 고속화염 용사 코팅 공정기술로 제조된 WC-CrC-Ni 코팅의 마모 특성)

  • Joo, Yunkon;Yoon, Jaehong;Lee, Jehyun
    • Korean Journal of Materials Research
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    • v.27 no.2
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    • pp.119-126
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    • 2017
  • WC-CrC-Ni coatings were prepared by nine processes of the Taguchi program with three levels for the four spray parameters: spray distance, flow rates of hydrogen and oxygen, and powder feed rate. The optimal coating process (OCP) was oxygen flow rate of 38 FMR, hydrogen flow rate of 53 FMR, powder feed rate of 25 g/min, and spray distance of 7 inches. Hardness of 1150 Hv and porosity of 1.2 %, were obtained by OCP; these are better results compared with the highest 1033 Hv and the lowest 1.5 % porosity obtained by nine processes of the Taguchi program. Friction coefficient of the WC-CrC-Ni coating decreased from $0.36{\pm}0.07$ at $25^{\circ}C$ to $0.23{\pm}0.07$ at $450^{\circ}C$. These values were smaller than those of the EHC (electrolytic hard chrome) plating at both temperatures due to lubrication from the oxide debris. The wear trace and wear depth of the coating are smaller than those of the EHC at both temperatures. Pitting was not found in the WC-CrC-Ni coating sample, while it did appear in the EHC sample.