• 제목/요약/키워드: Spray Jet

검색결과 262건 처리시간 0.018초

Thermal Spray Coating

  • 김종영
    • 전기의세계
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    • 제42권1호
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    • pp.5-11
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    • 1993
  • 금속이나 세라믹 입자를 용사하여 보호피막을 형성하는 기술은 화염을 사용하는 방법에서 시작했으며 용사재료는 분말, 선, 봉의 형태로 공급되었다. 1960년대에 상업적인 plasma 용사장비가 개발되었으며 여기서 사용된 D.C.plasma jet를 이용하여 분말형태의 용사재료를 용융하고 고속으로 피용사테에 용융입자를 분사하여 피용사체면에 충돌시켜 다층의 얇은 피막을 형성한다. 최근(1985년)에는 R.F.(Radio Frequency) Plasma를 이용하여 열전도도가 작은 재료나 산소와 반응성이 큰 재료를 용사하는 방법도 개발되고 있다. 용사피복법은 현재 여러가지 방법이 실용되고 있으며 재료를 용융하는 열원에 따라 분류하면 표1과 같다. 즉 산소와 연료 가스의 혼합에 의한 연소나 폭발에너지를 이용하는 가스식 용사법과 Arc, Plasma등의 전기 에너지를 이용하는 전기식 용사법으로 크게 나눌 수 있다.

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정전분무에 의한 고점성 액체의 액적 생성 특성에 관한 실험적 연구 (An Experimental Study on Characteristics of Droplet Generation by Electrospraying for Highly Viscous Liquids)

  • 김상수;구본기
    • 대한기계학회논문집B
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    • 제26권4호
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    • pp.604-613
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    • 2002
  • Generation characteristics of electrospray droplets for highly viscous liquid have been investigated by measuring size distributions of droplets emitted from the Taylor cone using glycerol solutions with various conductivities. Because of very small volatility of glycerol, droplet sizes can be measured by an aerodynamic size spectrometer (TSI Aerosizer DSP) with negligible evaporation of droplets. For highly conducting and viscous liquid, the sizes of the droplets electrosprayed from the Taylor cone are found to be relatively insensitive to applied voltages and the electrosprays assisted by the corona discharge call produce monodisperse droplets as long as the corona intensity is not too high. Near the minimum flow rate where a liquid cone is stable, the spray tends to consist of a one -peak monodisperse distribution of drop lets. However, at high flow rates, the spray bifurcates into bimodal distributions, which are consistent with the result of the previous study for less viscous liquids than our liquids. For liquid flow rates (Q) below 1 nl/s, the measured droplet diameters by the aerosizer are in the range of 0.30 to 1.2 ${\mu}{\textrm}{m}$ for the glycerol solutions. The diameters of monodisperse droplets scale approximately with $r^*=Q_$\tau$(Q$\tau$){^1/3}$ where $r^*$ is a characteristic length and $\tau$is the electrical relaxation time of the fluid. However, when compared with several represe ntative scaling laws, the droplet diameters are two to six factors greater than those predicted by the scaling laws. This may be closely related to the combined effect of the much higher viscosity and the electrical charge on the jet breakup of glycerol so solution.

수직분사제트에서 다양한 분사각도의 분무궤적 특성에 대한 실험적 연구 (An Experimental Study on the Trajectory Characteristics of Liquid Jet with Canted Injection Angles in Crossflow)

  • 김민기;송진관;황정재;윤영빈
    • 한국추진공학회지
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    • 제12권6호
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    • pp.38-47
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    • 2008
  • 횡방향으로 유입되는 공기유동에서 연료 제트의 액주 및 액적영역의 궤적에 관한 연구를 수행하였다. 실험방법으로는 직접사진촬영방법과 평면레이저유도형광 기법을 사용하여 분석하였다. 본 연구의 목적은 공기유동 방향에 수직으로 분사되는 분무와 분사각도의 분무에서 궤적에 대한 경험식을 도출하여 기존 연구결과와 비교분석하고, 대향분사에서의 궤적에 대한 경험식을 도출하는데 있다. 실험을 통하여 액주 및 액적 영역의 궤적은 연료분사차압, 공기의 유속, 분사기 지름 크기, 분사각도에 의하여 결정되며, 정방향의 분무와 대향분사 결과에 있어서는 실험식 상수의 차이가 있음을 확인하였다.

노즐내 난류유동 효과를 고려한 액주 분열 모델의 타당성 연구 (On the Use of the Primary Breakup Model with Integration of Internal-nozzle Turbulence Impact)

  • 김사엽;한태훈;김대식
    • 한국분무공학회지
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    • 제29권3호
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    • pp.105-111
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    • 2024
  • Although the classic Kelvin-Helmholtz model of aerodynamically driven jet breakup(primary breakup) has been widely employed in engine CFD codes for the last three decades, the model is not generally predictive. This lack of predictive capability points to the likelihood of an incorrect physical basis for the model formulation. As such, there have been more recent spray-model development efforts that incorporate additional sources of jet instability and breakup, including nozzle-generated turbulence and cavitation but predictive capabilities have remained elusive. Meanwhile, it should be noted that modern combustors increasingly operate under low-temperature combustion(LTC) conditions, where ambient densities and aerodynamic forces are much lower than under classical operating conditions. Therefore, further consideration of physical model formulation is needed. The previous literature introduced a new primary atomization modeling approach premised on experimental measurements by the Faeth group, which demonstrate that breakup is governed by nozzle-generated turbulence under low ambient density conditions. In this new modeling approach, termed the KH-Faeth model, two different primary breakup models are combined to allow the hybrid breakup modeling approach, i.e. Kelvin- Helmholtz instability breakup mechanism and turbulence-induced breakup are competed via dominant breakup rate evaluation. In the current work, we implement this hybrid KH-Faeth model within the open-source CFD framework OpenFOAM and validate the model against detailed drop sizing measurements stemming from collaborative experiments between Georgia Tech and Argonne National Laboratory.

분사 압력에 따른 수소 제트의 형상과 LIBs를 적용한 국부 당량비 계측 (Hydrogen Jet Structure and Measurement of Local Equivalence Ratio by LIBs under the Different Injection Pressure)

  • 이상욱;김정호;배충식
    • 한국분무공학회지
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    • 제27권2호
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    • pp.84-93
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    • 2022
  • To implement carbon-neutrality in transportation sectors until 2050, hydrogen is considered a promising fuel for internal combustion engines because hydrogen does not contain carbon itself. Although hydrogen does not emit CO2 emission from its combustion process, the low energy density in a volume unit hinders the adoption of hydrogen. Therefore, the understanding of hydrogen jet behavior and measurement of equivalence ratio must be conducted to completely implement the high-pressure hydrogen direct injection. The main objective of this research is feasibility test of hydrogen local equivalence ratio measurement by laser-induced breakdown spectroscopy (LIBs). To visualize the macroscopic structure of hydrogen jet, high-speed schlieren imaging was conducted. Moreover, LIBs has been adopted to validate the feasibility of hydrogen local equivalence ratio measurement. The hydrogen injection pressure was varied from 4 MPa to 8 MPa and injected in a constant volume chamber where the ambient pressure was 0.5 MPa. The increased injection pressure extends the vertical penetration of hydrogen jet. Due to the higher momentum supply when the injection pressure is high, the hydrogen has easily diffused in all directions. As the laser trigger timing has delayed, the low hydrogen atomic emission was detected due to the longer mixture formation time. Based on equivalence ratio measurement results, LIBs could be applied as a methodology for hydrogen local equivalence ratio measurement.

습식 마늘박피 시스템 개발 (I) - 고압 플런저 펌프와 부채꼴 분사노즐을 이용한 박피 실험 - (Development of a Garlic Peeling System Using High-Pressure Water Jets (I) - Peeling tests with high-pressure plunger pumps and flat-spray nozzles -)

  • 양규원;배영환;백성기
    • Journal of Biosystems Engineering
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    • 제29권3호
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    • pp.217-224
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    • 2004
  • This research was conducted to test the feasibility of utilizing high-pressure water jets of over 1.0㎫ as a means of breaking and peeling garlic bulbs. High-pressure plunger pumps and flat-spray nozzles of varying orifice diameters and spray angles were utilized to supply water jets into a prototype peeling chamber made of transparent acrylic plates. Water jets were discharged from a total of six nozzles installed in such a way that three parallel nozzles face the other three. The cross-sectional area of the peeling chamber and the installation angle of the nozzles had critical effects on peeling performance. Small cross-sectional area was required so that total impact force of water jets on garlic could be increased. The optimum installation angles were around 4, 8, and 16$^{\circ}$ for the nozzles having 15, 40, and 65$^{\circ}$ spray angles, respectively. Best performance with 61.4% of completely-peeled garlics was obtained at a pressure of 1.94㎫ and a flow rate of 9.07 $\ell$/min for each nozzle. The peeling efficiency of the system was generally unsatisfactory due to the limited flow rate of the plunger pumps utilized. For better performance, it is recommended to increase flow rate while reducing operating pressure by utilizing other type of pumps.

Atomize법에 의한 용융소재의 고효율 미세화에 관한 연구 (제3보 : 애토마이저의 미립화 기구와 특성) (A STUDY ON HTGH-EFFICIENCY ATOMIZATION OF MOLTEN MATERIALS (PART 3 : MECHANISM AND CHARACTERISTICS OF ATOMIZATION))

  • 오재건;권순익
    • 한국분무공학회지
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    • 제4권1호
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    • pp.19-26
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    • 1999
  • An experimental study of twin-fluid atomization for powder metallurgy has been conducted using a specially designed atomizer in which liquid is first spread into a thin sheet and then exposed on both sides to high-velocity air. Inner air jet worked for supplying liquid and outer air jets disintegrated liquid sheet. The first result of this study were confined to the effect of atomizing quality through experiments with water. The experimental data will be extend to include the influence of atomizing air velocities on mean particle size through experiments with molten material. An experimental equation on the relationship between SMD and the related parameters was taken out; $$SMD=0.00302\frac{{(\sigma_L\;\rho_L\;D_L)}^{0.5}}{\rho_A(V_1+1.155\;V_2)/2}(1+\frac{W_L}{(W_{A1}/3.33)+W_{A2}})+0.0148(\frac{{\mu_L}^2}{\sigma_L\;\rho_L})^{0.425} \;{D_L}^{0.575}(1+\frac{W_L}{(W_{A1}/3.33)+W_{A2}})^2$$.

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정지공기중 점성유체 분류의 분열길이 측정 (Measurement of Breakup Length of Viscous Liquid Jet in Stagnant Air)

  • 임정현;류근영;임성빈;노수영
    • 한국분무공학회지
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    • 제3권4호
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    • pp.1-7
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    • 1998
  • The measurement of breakup length of viscous liquid jet in stagnant air was conducted by a 3CCD digital video camera. The nozzle diameters of 4, 6, 8mm with L/d=50 were selected and the dynamic viscosity of viscous liquid made of glycerine and water was in the range of $1.061\times10^{-6}m^2/s$ to $4.935\times10^{-5}m^2/s$. The critical velocity is decreased and the breakup length is increased with the increase of nozzle diameter at the same dynamic viscosity of liquid. At the same nozzle diameter, the breakup length and the critical velocity are both increased with the increase of dynamic viscosity of liquid. It is found in the theoretical analysis that the initial disturbance level is the main cause of occurrance of critical Reynolds number in the stability curve. The comparison of experimental critical Reynolds number and the empirical correlation by Tanasawa and Toyota reveals the relatively good agreement.

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도로 터널 내 수소 제트 화염에 대한 CFD 해석 연구 (CFD analysis of the effect of hydrogen jet flame in road tunnel)

  • 박진욱;유용호;김휘성
    • 한국터널지하공간학회 논문집
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    • 제24권6호
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    • pp.629-636
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    • 2022
  • 국내의 친환경차는 현재 국내 총 등록차량 중 5.8% 비중을 차지하고 있으며, 대표적 친환경 차량 중 하나인 수소차는 정부의 수소 산업 부양 정책을 근간으로 시장에 보급 확대되어 현재 26,719대의 보급량을 기록하며 초년 대비 300배로 성장했다. 따라서, 보급 증가에 따른 수소차에 대한 안전성 검토 및 확보가 다방면에서 확대되어야 하는 시점이다. 본 연구에서는 수소차가 통행하는 반밀폐 공간 중 하나인 도로터널에서 수소차에 의한 제트화염 발생시 내부의 열 피해 영향에 대해 분석하였다. 상용코드인 Fluent를 사용하여 시뮬레이션하였으며, 마제형 터널을 대상으로 상용 수소차의 수소탱크 용량을 고려하여 제트 화염 분사량을 선정하였다. 또한, 제트화염의 방향 및 터널 벽면과의 거리 등을 변수로 하여 연구를 수행하였다. 그 결과로부터 도로 터널 내 제트화염 분출시 방향에 따라 일부 차이가 있으나 차량(분사 노즐) 기준 종방향으로 ±5 m, 인접한 터널 벽면 기준 횡방향 5~7 m 이내에서는 대부분의 구역에서 20 kW/m2 이상의 높은 복사열 방사가 발생되었다.

공급 질량비 변화에 따른 2유체 노즐의 액주분열특성에 관한 실험적 연구 (An Experimental Study on the Break-up Characteristics of Twin-Fluid Nozze According to tile Variations of Feeding Mass-ratio)

  • 강신재;오제하;노병준
    • 한국분무공학회지
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    • 제1권1호
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    • pp.63-75
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    • 1996
  • The purpose of this study is to investigate the break-up characteristics by taking advantage of a two-phase coaxial nozzle. Air and water are utilized as working fluids and the mass ratio air/water has been controlled to characterize the atomization, diffusion and development of mixing process. By way of a photographic technique, conventional developing structures and diffusion angles have been analyzed systematically with variations of mass ratios. The turbulent flow components of the atomized particles were measured by a two channel LDV system and the data were treated by an on-lined measurement equipment. According to the photographic results the spreading angles decreased because the axial inertia moment was relatively higher than the lateral one with respect to the increase of mass ratio. It is found the jet flow diffuses linearly in a certain limit region while the atomizing characteristics, in terms of the distributions of particle diameters did not show particular differences. It may be expected that these fundamental results can be used as reference data in studying the atomization, breakup and diffusions.

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