• Title/Summary/Keyword: Spot Welded Section Members

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An Experimental Study on the Axial Collapse Characteristics of Hat and Double Hat Shaped Section Members at Various Velocities

  • Cha, Cheon-Seok;Chung, Jin-Oh;Yang, In-Young
    • Journal of Mechanical Science and Technology
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    • v.18 no.6
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    • pp.924-932
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    • 2004
  • In this study, the axial collapse tests were performed under either static (or quasi-static) or impact loads with several collapse velocities based on the expectation that para-closed sections of the front-end side members (spot welded hat and double hat shaped section members) would show quite different collapse characteristics from those for seamless section. The test results showed that both of the hat and double hat shaped section members failed in the stable sequential collapse mode in the static or quasi-static collapse tests, while the double hat shaped section members underwent the unstable collapse mode especially when the impact velocity is high. The mean collapse loads in the hat shaped section members increase with collapse velocity for all the cases of the static, quasi-static, and impact collapse tests. In the double hat shaped section members, however, the mean collapse loads decrease with increase in collapse velocity in the impact tests.

Energy Absorption Characteristics for Spot Welded Hat-shaped Section Members at Various Velocities (속도변화에 따른 점용접된 모자형단면부재의 에너지흡수 특성)

  • Ki, Sim-Jae;Cha, Cheon-Seok;Yang, In-Young
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.6
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    • pp.114-120
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    • 2006
  • Front-end side members of vehicles are structures with the greatest energy absorbing capability in a front-end collision of vehicles. This paper was undertaken to analyze the energy absorption characteristics of spot welded hat and double hat-shaped section members under the axial collapse. The experiments were performed with respect to the various collapse velocities. It was expected that para-closed sections would show collapse characteristics which be quite different from those of perfectly closed sections. The collapse velocities were selected as follows: the velocities in the hat-shaped section members were 0.00017m/sec, 0.017m/sec, 4.7m/sec, 6.5m/sec, 6.8m/sec, 7.2m/sec, and 7.3m/sec those in the double hat-shaped section members were 0.00017m/sec, 0.017m/sec, 6.5m/sec, 6.8m/sec, 7.2m/sec 7.3m/sec, and 7.9m/sec. In the program system presented in this study, an explicit finite element code, LS-DYNA3D, is adopted for simulating complicated collapse behavior of the hat and double hat-shaped section members under the same condition of the collapse test. The validity of simulation was confirmed by the comparison between the simulation result and the collapse experiment.

Axial Impact Collapse Analysis on Hat-shaped Members by FEM (FEM에 의한 단일모자형 단면부재의 축방향 충격압궤 해석)

  • Cha, Cheon-Seok;Gang, Jong-Yeop;Yang, In-Yeong
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.12
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    • pp.129-136
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    • 2000
  • In the frontal collision the spot welded hat-shaped section side member is the fundamental structure for automobiles and has a great amount of absorbing capacity. For this reason LS-DYNA3D has been used for analyzing impact collapse characteristics on hat shaped section member with respect to the valuables; thickness, width ratio and spot weld potch on impact load(7.19m/sec, 1034J). By comparing the results from simulation and the experimental results, the utilization of simulation has been certified.

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Fatigue Strength and Fracture Behaviour of CHS-to-RHS T-Joints Subjected to Out-of-Plane Bending

  • Bian, Li-Chun;Lim, Jae-Kyoo;Kim, Yon-Jig
    • Journal of Mechanical Science and Technology
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    • v.17 no.2
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    • pp.207-214
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    • 2003
  • The fatigue behaviour of six different hollow section T-joints subjected to out-of-plane bending moment was investigated experimentally using scaled steel models. The joints had circular brace members and rectangular chord members. Hot spot stresses and the stress concentration factors. (SCFs) were determined experimentally. Fatigue testing was carried out under constant amplitude loading in air. The test results have been statistically evaluated, and show that the experimental SCF values for circular-to-rectangular (CHS-to-RHS) hollow section joints were found to be below those of circular-to-circular (CHS-to-CHS) hollow section joints. The fatigue strength, referred to experimental hot spot stress, was in reasonably good agreement with referred fatigue design codes for tubular joints.

Collapse Characteristics on Width Ratio and Flange Spot-Weld Pitch for Hat-Shaped Members (모자형 단면부재의 폭비와 플랜지 용접간격에 따른 압궤특성)

  • Cha, Cheon-Seok;Gang, Jong-Yeop;Kim, Yeong-Nam;Kim, Jeong-Ho;Kim, Seon-Gyu;Yang, In-Yeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.1
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    • pp.98-105
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    • 2001
  • The fundamental and widely used spot welded sections of automobiles (hat and double hat-shaped section members) absorb most of the energy in a front-end collision. The sections were tested on axial static(10mm/min) and quasi-static(1000mm/min) loads. Based on these test results, specimens with various thickness, shape and spot weld pitch on the flange have been tested with impact velocity(7.19m/sec) the same as a real life car clash. Characteristics of collapse have been reviewed and a structure of optimal energy absorbing capacity is suggested.

A Study on the Axial Collapse Characteristics of Thin-Walled Members for Vehicles on the Variation of Section Shapes (차체구조용 박육단면부재의 단면형상변화에 따른 축압궤 특성에 관한 연구)

  • 이길성;백경윤;차천석;정진오;양인영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1549-1552
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    • 2003
  • The front-end side members of automobiles absorb most of the energy in a front-end collision. The front-end side members are required to have a high stiffness together with easiness to collapse sequentially to absorb more impact energy. The axial static collapse test (5mm/mim) was conducted by using UTM with respect to the single hat shaped section members which are the standard section shape of the spot welded section members, to the single cap shaped section members, to the double cap shaped section members and to the double hat shaped section members whose section shape are changed in order to give more stiffness. As a result of test, the energy absorbing characteristic was analyzed for different section shapes. That is, it was analyzed that the change of section shape influenced the absorbing energy, the mean collapse load and the maximum collapse load, and that the relation between the change of section shape and the collapse mode.

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A Study on the Collapse Characteristics of Hat-Shaped Members with Spot Welding under Axial Compression(I) (모자형 단면 점용접부재의 축방향 압궤특성에 관한 연구(I))

  • 차천석;김정호;양인영
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.3
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    • pp.192-199
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    • 2000
  • The spot-welded automotive side member which has a hat-shaped section and a double hat shaped section has been tested on the axial static(10mm/min) and quasi-static(50mm/min) compressing load. The collapse characteristics of automotive sections have been reviews on shift on shape and in width of the spot-voiding on the flange. On the basis of the results of tests and reviews, the optimum energy absorption capacity of the structure has been studied.

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Axial Impact Collapse Analysis on Front-End Side Members of Vehicles by FEM (FEM에 의한 차량전면부 사이드부재의 축방향 충격압궤 해석)

  • Cha Cheon-Seok;Chung Jin-Oh;Yang In-Young
    • Journal of the Korean Society of Safety
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    • v.18 no.4
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    • pp.1-7
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    • 2003
  • The front-end side members of vehicles(spot welded hat and double hat shaped section members) absorb most of the impact energy in a case of front-end collision. In this paper, specimens with various spot weld pitches have been tested with a high impact velocity of 7.19m/sec(impact energy of 1034J). The axial impact collapse simulation on the sections has been carried out to review the collapse characteristics of these sections, using an explicit finite element code, LS-DYNA3D. Comparing the results with experiments, the simulation has been verified; the energy absorbing capacity is analyzed and an analysis method is suggested to obtain exact collapse loads and deformation collapse modes.

The Collapse Characteristics of Vehicle Thin-walled Members Coated Damping Material (댐핑재가 도포된 차체 박육부재의 압궤특성)

  • 송상기;박상규;송찬일
    • Journal of Advanced Marine Engineering and Technology
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    • v.27 no.1
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    • pp.76-81
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    • 2003
  • The purpose of this study is to analyze the collapse characteristics of widely used spot welded section members coated damping material Y1000 and to develop an analysis method for acquiring exact collapse loads and energy absorption ratio. Hat-shaped thin-walled members have the biggest energy absorbing capacity in a front-end collision. The sections were tested on quasi-static and impact loads. Specimens with two type thickness, width ratio and spot weld pitch on the flange have been tested in impact velocities(6.73n0sec and 7.54n1sec) which imitate a real-life car collision. As a result, it was developed the system for acquiring impact energy absorbing characteristics of structure united thin-walled member and damping materials.

Hot Spot Stress of Concrete-filled Circular Hollow Section N-joints Subjected to Axial Loads (축하중을 받는 콘크리트 충전 원형 강관 N형 이음부의 핫스폿 응력 특성)

  • Kim, In-Gyu;Chung, Chul-Hun;Kim, Young-Jin
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.30 no.2A
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    • pp.113-120
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    • 2010
  • The use of Concrete filled circular hollow steel section (CFCHS) members in bridge design is a relatively new concept. The most important part of the design and durability of such structures is the design and the construction of the joints. In the design of recently constructed steel-concrete composite bridges using CFCHS truss girders for the main load carrying structure, the fatigue verification of the tubular spatial truss joints was a main issue. Welded CFCHS joints are very sensitive to fatigue because the geometric discontinuities of the welds lead to a high stress concentration. New research done on the fatigue behaviour of such joints has focused on CFCHS N-joints, directly welded, with finite element analysis method. A commercial software, ABAQUS, is adopted to perform the finite element analysis on the N-joints. This paper is main focused on these topics, including hot spot stress.