• Proceedings of the KSME Conference
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• 2001.06b
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• pp.121-126
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• 2001

In this study, the 4-way spool valve characteristics are clearly defined and proposed new type of spool valve. This paper presents governing equations of the flow through clearances between sleeve and spool as a model of orifice flow for null characteristic analysis, and programmed analysis software of it. This software is possible to basically analysis that not only which case of open center, closed center or critical center but +,- displacement of spool, lab position, boundary region and spool opening of the valve, and to estimate the pressure variation in the spool and external leak flow variation. We are convinced that the scale of load pressure difference is changed as lab condition of spool valve, and this scale is changed with boundary point on the annular clearance. It is vary useful to designer and user of spool valve with this design data and analysis software.

• Journal of the Korean Society for Precision Engineering
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• v.17 no.8
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• pp.165-171
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• 2000

In this study the 4-way spool valve characteristics are clearly defined and clearly defined and proposed new type of spool valve. This paper presents governing equations of the flow through clearances between sleeve and spool as a model of orifice flow for null characteristics analysis and programmed analysis software of it. This software is possible to basically analysis that not only which case of open center closed center or critical center but _ -displacement of spool lab position boundary region and spool opening of the valve and to estimate the pressure variation in the spool and external leak flow variation. We are convinced that the scale of load pressure difference is changed as lab condition of valve and this scale is changed with boundary point on the annular clearance. It is vary useful to designer and user of spool valve with this design data and analysis software.

• Journal of Power System Engineering
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• v.14 no.6
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• pp.102-108
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• 2010

In this study, the authors investigate the basic characteristics of a two stage directional control valve with pilot spool assembled in main spool coaxially. The step response characteristics and effects of major design parameters' values on valve performances arc clarified through numerical simulations. In addition, the authors examined the possibility of applying the object valve for this study as a proportional control valve. Based on the numerical simulation results, new design values for the reformed design as a proportional control valve were suggested.

• Journal of the Korean Society for Precision Engineering
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• v.15 no.4
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• pp.68-75
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• 1998

A one-stage direction and flow control valve was studied theoretically and experimentally. A direction and flow control valve maintains a constant flow rate by changing the spool-orifice area under the variation of valve pressure drop, since the spool-orifice area is varied by the action of flowforces on the spool. A direction and flow control valve has the advantage of simple and low-cost structure compared to a conventional flow control valve utilizing a pressure regulating spool which regulates the pressure drop caused by flow through the metering orifice. The static and dynamic characteristics of a one-stage direction and flow control valve was analyzed. Experimental results on the flow control characteristics of the manufactured valve show satisfactory agreement with simulation results.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.10a
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• pp.745-749
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• 2002

This paper is on the study of flow force compensating method of spool type valve. A simple flow force compensating method using stepped spool is presented in this paper. It is easy to manufacture stepped spool in the presented method because the shape of it is simple. The method has the merit that the size of valve need not be increased. Actuating force required for driving means of spool can be decreased by the compensation of flow force. The effect of presented method is predicted through CFD analysis. The prototypes of flow force compensating Direct Drive Servo-Valve where the result of CFD analysis is reflected are manufactured, and the measurement of flow force is carried out. It is known from the measurement that the effect of flow force compensation is very similar to from CFD analysis.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.6
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• pp.145-150
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• 2003

This paper is on the study of flow force compensation for spool type valves. A simple method for flow force compensation using a stepped spool is presented in this paper. It is easy to manufacture the stepped spool of the presented method because the shape of it is simple. The method has another merit that the size of valve need not be increased. Actuating force required for driving the spool can be decreased through the compensation of flow force. The effect of presented method is predicted through CFD analysis. The results of the CFD analysis are also utilized for the optimization of step shape. The prototypes of flow force compensated Direct Drive Servo-Valve are manufactured, and the measurements of flow force are carried out. The measured effect of flow force compensation is very similar to that from the CFD analysis.

• Tribology and Lubricants
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• v.29 no.5
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• pp.275-285
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• 2013

The Reynolds equation is commonly used to investigate the lubrication characteristics of a spool valve. However, the applicability of the Reynolds equation is questionable for analyzing a spool valve because cavitation often occurs in the grooves of the valve and the depth of a groove is much higher than the clearance in most cases. In this study, the validity of the Reynolds equation in the spool valve analysis is investigated by comparing the results obtained from the Reynolds equation and those obtained from the Navier-Stokes equation. The results are compared in terms of the lateral forces, friction forces, and volume flow rates (leakages). A significant difference of more than 20% is found in the lateral forces in cases where cavitation occurs and there are many grooves. Therefore, the Navier-Stokes equation should be used to investigate the lubrication characteristics of a spool valve when cavitation occurs and when the spool valve contains many grooves.

• Tribology and Lubricants
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• v.25 no.1
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• pp.13-19
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• 2009

The spools in most hydraulic spool type control valve have several circumferential grooves to pre-vent well known hydraulic locking problems which result in high friction force and excessive wear. In this paper, a commercial computational fluid dynamics (CFD) code, FLUENT is used to investigate the flow and lubrication characteristics of grooved hydraulic spool valve. The stream lines and pressure distributions are obtained for various groove cross sectional shapes and film thicknesses. The stream lines are highly affected by groove cross sectional shape but pressure distributions mainly depend on the film shape and its magnitude. Therefore the numerical method adopted in this paper and results can be use in designing of various grooved spool valve.

• Journal of Drive and Control
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• v.14 no.1
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• pp.14-22
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• 2017

Flow force is the additional unbalanced force acting on the valve spool by fluid flow, excluding the static pressure force that is offset on the spool land wall at the same magnitude. When designing the valve spool, it is assumed that the same average value of static pressure is applied to the inlet and outlet spool land wall in one chamber. However, the high velocity of the fluid flow by the inlet or outlet metering orifice creates unbalanced pressure distribution and generates additional force in the opposite direction to that of the solenoid attraction force. This flow force has a negative effect on the control performance of the EPPR valve, which needs to develop uniform output pressure along the entire spool control range. In this study, we developed a 3D model of the EPPR valve and conducted flow force characteristic analysis using CFD S/W (ANSYS FLUENT). The alleviated flow force model was derived by adjusting the design parameters of the spool notch.

• Tribology and Lubricants
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• v.28 no.5
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• pp.218-232
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• 2012

In a spool valve analysis, the Reynolds equation is commonly used to investigate the lubrication characteristics. However, the validity of the Reynolds equation is questionable in a spool valve analysis because cavitation often occurs in the groove and the depth of the groove is much higher than the clearance in most cases. Therefore, the validity of the Reynolds equation in a spool valve analysis is investigated by comparing the results obtained from the Reynolds equation and the Navier-Stokes equation. Dimensionless parameters are determined from a nondimensional form of the governing equations. The differences between the lateral force, friction force, and volume flow rate (leakage) obtained by the Reynolds equation and those obtained by the Navier-Stokes equation are discussed. It is shown that there is little difference (less than 10%), except in the case of a spool valve with many grooves where no cavitation occurs in the grooves. In most cases, the Reynolds equation is effective for a spool valve analysis under a no cavitation condition.