• Proceedings of the KIEE Conference
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• 1997.07f
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• pp.2110-2112
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• 1997

The induction motor drive for the spindle of machining center is required to do not only a constant torque operation in low speed region(below base rpm), but also a constant power operation in high speed region(beyond base rpm). Also, control voltage shortage due to high speed operation must be overcome. The vector controlled inverter system with input 3 phase pwm converter is designed for that kind of condition. We experimented the performance of the inverter system with spindle motor made by Hyosung industries co.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.04a
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• pp.624-628
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• 1996

Unsteady-state temperature distributions in the high precision spindle system with built-in motor are studied. For the analysis, three dimensional model is built for the high precision spindle. The three dimensional model includes the estimation on the amount of heat generation of bearing and built-in motor and the thermal characteristic values such as heat transfer coefficient. Temperature distributions are computed using the finite element method. Analysis results are compared with the measured data. Analysis shows that temperature distributions of high precision spindle system can be estimated resonably using the three dimensional model through the finite element method.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.11 no.4
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• pp.104-110
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• 2012

The spindle with a built-in motor can be used to simplify the structure of machine tool system, while the rotor has unbalance mass inevitably. A high-speed spindle can be very sensitive to rotating mass unbalance which has harmful effect on many machine tools. Therefore, the balancing procedure to reduce vibration in rotating system is certainly needed for all high-speed spindles. So, it was performed with a spindle-bearing system for CNC automatic lathe by using numerical procedure. The spindle is supported by the angular contact ball bearings and the motor rotor is fixed at the middle of spindle. The spindle-bearing system has been investigated using combined methodologies of finite elements and transfer matrices. The balancing was performed through influence coefficient method and the comparison was made by whirl responses between before balancing and after balancing. As a result, balancing of simple spindle model reduced whirl orbit magnitude in case of a completely assembled spindle model.

• Proceedings of the KIPE Conference
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• 2000.07a
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• pp.605-609
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• 2000

This paper presents a development of the Pulse Width Modulation ASIC for control of the AC servo or spindle motor in machine tools. The ASIC is designed two PWM functions for simultaneous control of a converter and an inverter. Also the device includes additionally two UART functions for interfacing the RS232C with PC or other devices. The device is connected to the microprocessor of Intel or Motorola by bus interface. The required output voltage and frequency for the motor control is programmed to the PWM block and the corresponding switching signals are calculated and generated with regard to the programmed value.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 1998.04a
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• pp.154-159
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• 1998

In this paper, BLDC spindle motor is designed using CAE/CAT to reduce structural vibration. Motor is modeled and analyzed using a finite element analysis (FEA) program and correlated to the results of modal test. Design sensitivity analysis (DSA) of frequency is carried out and validated by the modal test of modified motor manufactured. This study shows that simulation-based design can improve quality with reduced development time.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.04a
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• pp.239-243
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• 1997

The heat generation is the most important problem in the motor integrated spindle. Double cooling jacket in necessary to reduce the thermal displacement and to get the stable temperature disribution for the housing. In this study, the effects of temperature distribution and thermal displacement for the spindle system according to the variation of cooling oil flow rate are investigated experimentally on the motor-integrated spindle with double cooling jacket system. The experimental spindel system is composed with the angular contact steel ball bearings, oil-air lubrication, air or oil jacket cooling system.

• Proceedings of the Korean Powder Metallurgy Institute Conference
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• 2006.09a
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• pp.379-380
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• 2006

Recently, in spindle motors for hard disk drive (HDD) devices, fluid dynamic bearings (FDB) with herringbone grooves have come to be used instead of ball bearings due to the demand for high density recording of the devices etc. In this study, a 5-lobe bearing with high bearing stiffness using a sintered material was developed, and the bearing performance was examined by simulated calculations and experiments. As a result, it was clarified that the 5-lobe bearing had the required performance for practical use in the spindle motor for HDD

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.11a
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• pp.184-187
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• 2000

This paper describes action of synchronous error between z axis and spindle axis on rigid tapping. Because rigid tapping cuts the threads synchronizing the movement of z axis to spindle rotation, synchronous error between z axis and spindle is very important. Increase of synchronous error degrades the accuracy of thread and crushes the tap in worst case. So we developed the realtime measurement system of synchronous error in order to know the action of synchronous error on rigid tapping. In result, we have known that synchronous error was increased according to rise of spindle speed and z axis speed. And because the cutting torque(M3-30Ncm∼M10-300Ncm) on rigid tapping are less than maximum motor torque(3500Ncm), it specially doesn't affect the synchronous error. The most important parameter which has affected the increase of synchronous error was acceleration/deceleration time. On worst case, spindle motor was tripped because of the excess of synchronous error. Because the acceleration/deceleration time ocuupies the most of the total cutting time, in order to move on the high speed rigid tapping, the acceleration/deceleration time of spindle must be remarkably reduced.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 1998.04a
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• pp.211-217
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• 1998

A disk rotor dynamic analysis program called by DR. DAP is developed for disk drive spindle systems to analyze dynamic characteristics in operation and to estimate the effects of excitation sources. It is applicable to design for stabilization and to select parts of disk drive spindle systems. The disk drive spindle system in this program is modeled as a flexible shaft with multiple flexible disks, which is supported by bearings and driven by electric motor, and its complicated coupled vibration characteristics are analyzed by using a substructure synthesis technique with the assumed-modes method. All the coupled modes of interest can be well predicted by the example of a three disk hard disk drive with the three tuning parameters. It is also shown that, with the introduction of the excitation sources associated with the defects of ball bearing systems, the magnetic unbalance of spindle motor, the program can well predict the stability of the system, i.e., the possibility of resonance.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1995.03a
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• pp.9-16
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• 1995

The thermal deformation of machine tool spindle influences the performance of the manufacturing systems for precision products. In this research thermal analysis of a high speed machine tool spindle with the rolling bearing and the built-in motor is carried out using Finite Difference Method. The thermal boundary conditions describing the hear generation in the bearing and built-in motor are considered in the simulation. And various convective boundary conditions are assumed with the empirical formula in the references. From the simulation results the characteristics of each element affecting the dynamic thermal behaviour of the machine tool spindle systems have been clarified. This model can be well applied to the future development of the high speed spindle systems.